105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Pureline Treatment System LLC

Nonstructural fire, n.e.c. · Heat (thermal) burns, unspecified

Federal OSHA recorded a severe workplace injury at Pureline Treatment System LLC, 1241 North Ellis Street, BENSENVILLE, ILLINOIS 60106 on — Heat (thermal) burns, unspecified, affecting the foot (feet) and ankle(s).

An employee was moving a metal door, creating a spark. The employee's boots caught on fire due to residual flammable chemicals that were on his boots. The employee sustained burns to the ankle/metatarsals of both feet.

Hospitalized Foot (feet) and ankle(s) Shoes, boots, slippers, sandals

Sodexo, Inc.

An employee was working in the basement when lithium batteries in his pocket caught fire, resulting in burns to his hip and the top of his leg.

Rocky Mountain Bottle Company LLC

An employee was lubricating a forming machine when hot bottles fell off the machine. A bottle contacted the employee's left leg and ignited their flame retardant pants. The employee's left leg was burned from the thigh to just below the knee.

Mica Steelworks

An employee was returning from their break when the rags in his back pocket contacted a nearby stove heater. The rags caught on fire and spread to the employee's clothing. He sustained third-degree burns to the left and right buttocks.

EaglePicher Technologies, LLC

An employee was pouring iron powder into a blender. The powder ignited and burned the employee's left hand, as well as a finger on his right hand.

Solar Atmospheres, Inc.

On June 8, 2022, an employee was packing titanium powder into a 55-gallon drum contained in an aluminum dumper. The employee used their hands to grasp the trays and dump them into the drum. The powder dumping process creates a dust plume. The dust plume ignited, possibly due to static charge. A flash fire occurred and the employee suffered burns on the top of both hands.

North American Filtration

An employee was pushing metal sheets through a plate roller when the roller caught his gloves and his hands were pulled into the roller. The employee was hospitalized and required surgical amputation of two fingers on his left hand and surgery on two fingers on his right hand.

DRT Manufacturing Co.

An employee was prepping a dip pot for cleanout. He was moving a utility cart into position. While moving the dip pot onto the cart, hot weatherstripping product spilled out of the pot and onto the employee's hand. The employee sustained burns to his left hand and wrist requiring hospitalization.

Klapperich Tool Inc

An employee was operating a bandsaw to cut a metal tub when the saw blade amputated his left little fingertip.

TNT Industries Inc

An employee was forming a part to put in the bin when her hand became caught in the die of the press. Two fingers were crushed. The employee sustained amputations of their right index and middle fingers at the joint closest to the fingertips.

JV Manufacturing, Inc.

An employee was cleaning up a paint gun when they drank paint thinner from a water bottle. The employee was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.