Inhalation of harmful substance single episode or single shift · Poison, toxic, or allergenic effects other respiratory
At a glance
Federal OSHA recorded a severe workplace injury
at 3M Company, 22614 Route 84 N, CORDOVA, ILLINOIS 61242
on — Poison, toxic, or allergenic effects other respiratory, affecting the BODY SYSTEMS .
Final narrative
On May 8, 2025, an employee developed a cough while cleaning up chemical sewage from the floor. He was hospitalized, having suffered an allergic reaction to chemical product vapors.
Hospitalized BODY SYSTEMS Chemicals and hazardous materials unspecified
At about 10:00 a.m. on July 13, 2025, an employee was cleaning the adhesive from running rollers using a rag soaked in cleaning solvent to prevent contamination. The rag was caught between two rollers and pulled the employee's right hand between the rollers. The employee sustained right hand crushing injuries, de-gloving injuries (palmer and dorsal sides), and fractures. The employee was hospitalized and required surgery. The machine was not locked out/tagged out at the time.
An employee was walking between a stack of pallets and a rack when they tripped over a pallet and fell to the floor. The employee sustained a left hip fracture.
An employee was setting up the coding station on a piece of equipment when they took a step back and tripped on a guard that was on the floor. The employee fell onto one leg, resulting in a left hip fracture. The employee was hospitalized and required surgery.
An employee was removing a carbon dioxide line when red liquid was found on the ground. The employee reported a "red spot" on their left wrist, inside elbow, and chest after washing down the spill. The employee experiencing escalation of symptoms, including a rash/burn on their arms and respiratory symptoms after the shift. The employee was hospitalized with chemical pneumonitis, chemical dermatitis, and chemical asthma exacerbation.
Two employees were lowering a large roll using a hoist. One employee's hand was caught between the roll's steel core and a storage rack, causing a thumb injury with exposed tissue.
An employee was working in the food service warehouse when he experienced chest pain, difficulty breathing, and lost consciousness. The employee sustained carbon monoxide poisoning.
An employee was performing janitorial duties on the 15th floor of a building that was under construction. She began having trouble breathing. The employee was hospitalized with lung irritation caused by dust.
An employee was sweeping in an area with powdered PVC on the floor and began having difficulty breathing and coughing up blood, The employee was hospitalized for inhalation of PVC.
An employee was on a ladder disconnecting a 1-inch hose, known to have last carried acrylic acid that had been drained. When the hose was disconnected, residual acid dripped onto the employee's shoulder/arm area, causing a second-degree chemical burn.
On October 1, 2025, at approximately 9:50 p.m., an employee was removing a sack of debris from a dust collector when four of his right-hand fingers were severed by a rotary valve. The employee was hospitalized and underwent surgery to amputate the four fingers at the knuckle.
An employee was unloading and depressurizing a railcar filled with sulfuric acid. The employee turned the valve to disconnect the hose when sulfuric acid released and sprayed upward via the standpipe. The employee was hospitalized burns.
An employee was loading a magazine of tubes into a machine to fill. As they raised the door into position, the door dropped onto the employee's right hand and amputated their right index fingertip at the nailbed.
An employee was operating a forklift in the shipping warehouse. Carbon black residue along with moisture caused the concrete flooring to be slippery. When the employee applied the brakes, the forklift began to slide. As the employee turned the forklift to avoid striking a vertical support beam, his left hand was caught between the support beam and the support bar of the forklift cab. The employee sustained fractures to four fingers and two bones in the palm, as well as a laceration in the palm area.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.