Caught in running equipment or machinery during regular operation · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Aisin Light Metals, LLC, 10900 Redcoat Drive, MARION, ILLINOIS 62959
on — Amputations, affecting the Fingertip(s).
Final narrative
An employee was clearing product from the blade of a saw and her hand was thrown into the blade. The employee's left thumb tip was amputated. A guard was in place at the time.
Employees were replacing steel plates that cover open areas of an extrusion pit. An employee's right middle finger was pinched between a steel plate and the concrete/frame of the opening. The fingertip was amputated at the first joint and required surgery.
An employee entered the conveyor area to insert multiple extensions into profiles. The employee stepped on the framework while exiting the conveyor area and fell forward, resulting in the employee being pinned between the framework. The employee suffered a broken ankle, a broken fibula, and a dislocated knee, requiring hospitalization.
An employee was operating a metal rolling machine when their hand was caught and crushed. The employee suffered fractures to the ring finger and amputations to three other fingers.
An employee's right ring finger was caught between a 2X4 exciting the cutter head and the back of the cutter head guards, resulting in a partial finger amputation.
An employee was working as a paint inspector and was inspecting painted pipe for production runs. She pressed the joystick to move the pipe into the number 1 position and then stepped up onto a platform to inspect the end of the pipe. The pipe began to move into the number 2 position that is across the platform the employee was working at. As the employee realized the pipe was moving she tried to back up but was pinned against the pipe roller on the other side of the platform. The pipe continued to move across the platform crushing the employee. The employee suffered a fractured back.
An employee was setting up a sheet of 0.04-inch aluminum to cut on a shear. As he got close to the end of the sheet, he pressed the foot pedal to make another cut, which activated the material holders. The holders crushed the employee's right middle and ring fingers resulting in fractures and amputations down to the first knuckle. The employee was hospitalized. The machine was guarded at the time of the incident.
A temporary employee was cutting short pieces of wood on a pneumatic upcut saw when the blade caused amputations to his right middle, ring, and little fingers. The machine was guarded at the time.
More severe injuries in this industry (NAICS 336211)
An employee was walking on a dock plate to open the door for the next trailer. He tripped on a cargo strap that was laying on the dock and fell. The employee sustained a fractured right hip, requiring hospitalization and surgery.
On September 18, 2025, an employee was rolling a stack of two steel racks containing automobile bumpers when the top rack dropped, pinching their right little finger. The employee suffered a partial amputation.
An employee was exiting an ambulance when his foot slipped, causing him to hit either the portable aluminum step or the concrete floor. He suffered a broken left elbow.
Two employees were sliding a 200-pound steel mounting plate off a worktable onto the forks of a forklift. They slid the plate until it was half on the table and half on the forklift, and were making an adjustment to get the plate fully on the forklift when the plate pinched one employee's left ring finger. He suffered a partial amputation to the fingertip.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.