Caught in running equipment or machinery during maintenance, cleaning · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Tenneco, Inc., 300 Wagner Drive, BOAZ, ALABAMA 35957
on — Amputations, affecting the Finger(s), fingernail(s), unspecified.
Final narrative
A maintenance employee was conducting repairs on the conveyor belt of an automatic palletizer. The employee's shirt fell in front of a sensor causing the equipment to energize. The employee's right middle finger was caught by chains within the conveyor belt motor resulting in a partial amputation.
An employee was performing an air check on an articulated dump truck when their finger was pinched in the clamping mechanism on the lift assist. The employee's right middle finger was amputated above the distal interphalangeal joint.
An employee was responding to a work order relating to a machine that was not cooling when the lid of the machine lowered onto the employee's thumb. They sustained a left thumb fracture and partial amputation that required hospitalization.
An employee had just replaced a broken sprocket and put in a new chain on a high-volume oil conveyor. The chain seized up. As he tried to free it, it took off and his left index finger was caught between the chain and the sprocket. The fingertip was amputated halfway up the nail.
On January 14, 2020, an employee was clearing a blockage in the gate valve of the deaerator tank located in the boiler room. As the employee was getting the gate valve fully nested, the blockage cleared and the employee was sprayed with hot water (225 F). The employee was hospitalized with burns to the face, neck and shoulders.
On December 31, 2023, an employee was performing sanitation on a packer conveyor and was walking in the passageway when their shirt collar was pulled into the conveyor above the passageway. The employee was strangled and became unconscious. The conveyor was not guarded at the time.
On 12/25/2023, at approximately 1:00 PM, a converting pulp mill was plugged up. An employee was going to use compressed air to clean the machine. He thought he dropped a baffle behind the teeth of the machine. When he reached for the baffle, his cut-resistant glove was caught by the teeth (blades). The employee sustained a laceration and partial amputation to the right index finger.
An employee was clearing a jam in a surge hopper when they sustained a right wrist fracture, three finger amputations, and a laceration. The employee was hospitalized and required surgery.
An employee was working as a color weighman operator. The employee located the weigh station hopper and removed the vent sock and clamps to access the inside of the hopper through the vent hole. After using a pole to clear the bottom of the hopper, the employee reached through the vent hole to access the top of the hopper. The employee's right hand came in contact with the rotary air lock, causing partial amputations to two fingers.
On December 14, 2023, an employee was clearing a jam on the exit roll of a sander when a belt grabbed his glove through an opening in the guard, pulling his left middle finger into a pulley and resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 336390)
An employee was changing out the sensor wire on a sensor cap press. The machine actuated after the sensor was replaced, resulting in the amputation of the employee's left little finger.
A temporary employee was working on a plastic extrusion machine. The employee's left index finger got caught between the rotary gears, resulting an amputation to the finger.
An employee in the warehouse area was operating a semi-automated machine and noticed that the machine was not operating properly. He went to use a paper towel to clean the main rollers and his left hand was caught by the rollers. Two fingers were crushed.
An employee was walking to collect trash from a box at a work cell parts stand. A leg of the stand caught the employee's foot, causing the employee to lose balance, fall to the floor, and suffer a broken left elbow.
An employee's leg became entangled in a printer power cord. As she stepped backward, she got hung up and fell. She landed on her right side and suffered a broken right hip.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.