Federal OSHA recorded a severe workplace injury
at DHL Supply Chain, 1036 Jacobson Rd., suite 100, GARLAND, TEXAS 75042
on — Fractures, affecting the ankle(s).
Final narrative
An employee was operating a sit-down type of material handling equipment (MHE). They were turning the MHE with the clamp attachment in the air when the MHE fell over onto its right side. The employee's right foot was caught under the battery cover of the MHE. The employee sustained a chemical burn from the battery and a fractured right ankle.
HospitalizedAnkle(s)Forklift, order picker, platform truck-powered
An employee was standing at the back of a powered industrial truck (PIT), entering information into the vehicle-mounted computer. Another PIT passed by him carrying a double-stacked rack. The rack pinned his right leg against his own PIT. His leg was fractured and he was hospitalized, requiring surgery.
At about 2:30 a.m. on August 30, 2025, a DHL employee was operating a reach truck in a warehouse. The truck drove into the elevated forks of another, parked reach truck, and the employee suffered a broken left tibia. The employee was hospitalized, requiring surgery.
On June 26, 2025, an employee was using a broom to manually release an electric dock lock at the inbound dock and fell less than 4 feet out the dock door. Her right foot and ankle impacted the concrete ground, causing an ankle fracture.
An employee was troubleshooting the superstack machine. Their right index finger became caught between the strap and anchor of the machine when the strap was tensioned, resulting in a fingertip amputation.
An employee was using a standing forklift to store two pallets in an upper location and was lowering them into the final position when the upper pallet containing tires became unstable. The employee exited the forklift to adjust the pallet when it fell and the tires struck the employee. The employee sustained a fractured tibia.
An employee was driving an unloaded forklift outside a building. During a left turn, the forklift drove off the paved area onto an unpaved surface, became unstable, and tipped over. The employee was pinned under the forklift and suffered two broken leg bones and a broken hip.
An employee was trimming tree branches from an aerial lift. As they were maneuvering the aerial bucket lift from inside, the truck drove over soft ground and tipped over. The bucket lift fell to the ground with the employee tied off inside, resulting in rib fractures.
An employee was operating a backhoe to dump dirt into a 5-foot excavation. The employee was alerted that the vehicle was on soft ground, so she reversed the backhoe to move onto more solid ground. The backhoe drove over a soft spot of dirt and began to tilt. The employee jumped off the backhoe, which continued to tilt and rolled over onto its side. The employee was caught between the rollover protection structure of the backhoe and the ground, resulting in a fractured pelvis that required surgery.
More severe injuries in this industry (NAICS 541614)
An employee was operating a rider pallet jack when it struck a stand-up forklift. The forks struck both of the employee's ankles, resulting in hospitalization.
An employee was working to repair a machine with a broken metal stopper. She removed the stopper and used a roll of tape to temporarily secure it. While she was moving it back into place to fix the machine, the residual pressure of the plastic pallets forced the stopper down, resulting in her right thumb becoming stuck between two metal parts. The thumb was amputated.
An employee was changing the battery on his forklift. He removed the forklift's battery plate and exited the battery machine alignment track. The shift lead then went to retrieve a new battery. The employee entered the battery machine alignment track again to unplug the charging cable. The battery changing equipment proceeded forward and pinned the employee against the forklift. The employee was hospitalized with two fractured ribs.
An employee took a picture of the seal and license plate on a delivery truck after loading. The truck then reversed back to the dock and pinned the injured employee against the dock. The employee sustained an abdominal fracture.
An employee was using a hook tool to pull a pallet onto the lift gate of a tractor trailer. The hook detached from the underside of the pallet, causing the employee to fall backward off the lift gate. The employee landed on the concrete parking lot about 5 feet below, suffering fractures to the skull and two thoracic vertebrae.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.