Federal OSHA recorded a severe workplace injury
at Vorteq Coil Finishers, LLC, 15920 Nelson Road, WOODSTOCK, ILLINOIS 60098
on — Fractures , affecting the Lower leg(s).
Final narrative
An employee was using an overhead trolley crane to lift an aluminum coil when the coil fell on the employee's leg, resulting in a fractured lower leg.
An employee was using a hand file to sand a part attached to the chuck on a powered lathe. Their right glove became caught and the employee's hand was pulled into the chuck, resulting in three finger amputations and an injury to the right ear. The employee was hospitalized.
An employee was walking back to the office when they tripped on a Christmas tree storage bag and fell to the floor. The employee sustained fractures to their clavicle and humerus.
On November 8, 2024, an employee was inspecting the aluminum material on the line for a defect. The employee stumbled and his face made contact with the moving material, resulting in a severe laceration to the right side of his face. The employee was hospitalized for surgery.
An employee was manually cleaning coater rolls when his right hand was pulled into the nip point. The employee sustained a degloving injury that resulted in surgical amputation of two fingertips.
An employee was moving coils with a crane. When the crane set down a coil, its hook slipped out of the coil. The employee was pinned against another coil, suffered hip bruising, and was hospitalized.
The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.
An employee was helping to move a 1,300-pound coil on a cart. The steel caster hit a crack in the concrete, the weld holding the caster onto the cart broke, and the coil and cart tipped over onto the employee. He was hospitalized with a laceration on his forehead and a pelvic fracture on his right side.
An employee was attempting to lift a steel beam from a horizontal, stacked position to a vertical position using a crane. They had placed two hooks on the east side of the beam on the flange. As the employee was hoisting the crane, the beam began to shift and pulled the employee forward onto the stack. When the material shifted, the hooks released and the material fell, pinning the employee between the two beams. The employee was hospitalized with soft tissue contusions on their proximal right thigh and interior left thigh.
An employee was moving a tensile strength test device with a dolly. The device fell from the dolly onto the employee's right leg, causing a compound fracture.
An employee was cutting steel channels from a hanging rack that was being supported by a forklift. When they were finished, the forklift started moving the rack out of the area and a piece of material snagged one of the rack legs, causing the rack to tilt backward. The rack slipped off the forklift and struck the employee on his right side/lower back. He sustained a fractured pelvis and was hospitalized.
An employee was working to remove waste wire between two boat rack/spreader bars (10 feet in length, 8 inches wide, and 16 inches tall, with a center lifting point for a crane hook) in the hanging department. One boat rack was leaning on another boat rack. The employee reached between the boat racks to move the leaning boat rack and remove the waste wire. The leaning boat rack shifted and the employee's left index finger was pinched between the two racks (weighing approximately 600 pounds each). The employee sustained an abrasive amputation of the left index fingertip from the nailbed up.
An employee was performing maintenance on a coating machine and the belt cover guard was removed to repair the belt. The moving belt caught the employee's fingers and pulled them between the belts, injuring three fingers on the employee's left hand. The fingernails were removed from their little and middle fingers. The ring finger was amputated at the first knuckle.
An employee was stacking steel grating. The grating moved and their right ring finger got caught between grating. The last digit of the ring finger was amputated.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.