Fall on same level due to slip or trip · Traumatic injuries or exposures unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Illinois River Energy, LLC, 1900 STEWARD ROAD, ROCHELLE, ILLINOIS 61068
on — Traumatic injuries or exposures unspecified, affecting the Ankle(s) and leg(s) n.e.c..
Final narrative
An employee was changing eye bolts on a strainer when their right foot slipped on hot slurry mash, resulting in injuries to their right shin and upper ankle.
Hospitalized Ankle(s) and leg(s) n.e.c. Other constructed surface
More severe injuries at Illinois River Energy, LLC
An employee was lifting a 5-gallon bucket of a fermentation enzyme named SZM XT-20+. The bucket tipped and the employee was splashed in the face and upper body by the chemical. The employee was hospitalized with decreased lung capacity due to an allergic reaction.
An employee was installing fence posts when they stepped into a recently dug hole that was not visible due to rainfall. The employee's leg was fractured.
The injured employee was standing behind a table. She jumped out to scare another employee, but tripped and fell on the tile floor, injuring her right ankle/foot. She was hospitalized with a dislocated ankle that required surgery.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.
An employee was backing up a forklift when the frame of the forklift clipped the wall. The employee's right little finger was pinched between the wall and the forklift, resulting in amputation.
An employee was removing contaminants from a low point drain on an ammonia line through a hose and into a container of water. A release of pressure from the end of the hose exposed the employee to anhydrous ammonia, resulting in chemical burns to his face, arm, and chest as well as ammonia inhalation. He was hospitalized.
At about 7:00 a.m. on February 11, 2025, an employee was troubleshooting a system that had failed to start. Suspecting a tripped breaker and intending to test the system's motor leads, he hooked up an insulation resistance tester. The side of the breaker the tester was hooked up to was still energized, resulting in an arc flash. The employee was hospitalized with second-degree burns to his face and right arm.
An employee was preparing hopper rail cars for loading. The employee fell from the platform used to access the rail car lids, landing in an empty hopper and suffering broken ribs.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.