105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

ITW Zip-Pak

Caught, entangled in running powered equipment normal operation · Amputations involving bone loss

Federal OSHA recorded a severe workplace injury at ITW Zip-Pak, 1510 Warehouse Dr., OTTAWA, ILLINOIS 61350 on — Amputations involving bone loss, affecting the Other finger(s) n.e.c..

An employee was operating the winder and became entangled in the zipper line as it was wrapping around the spool on the winding machine. The employee sustained a left middle finger amputation as well as a laceration, bruises and contusions, and was hospitalized.

Hospitalized Amputation Other finger(s) n.e.c. Winders, unwinders

Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

Day & Zimmermann Lone Star LLC

An employee was working on a production line. The employee went to retrieve parts that came out of the parts holder, and their left hand became caught between a chain and a sprocket. Three fingers on the hand were amputated.

Ingalls Shipbuilding

An employee was hooking up bundled tie-downs with a chain. While he was holding a hook, the other hook was unlocked. This caused the employee's hook to slide down and pinch his right index finger between the chain and the shackle. He suffered an amputation to the fingertip (without bone loss), as well as an open fracture.

Galaxy Balloons Inc.

An employee was operating a pad printer. The employee's finger was caught in the printer and they suffered a fingertip amputation. The part of the printer that caught the employee's finger was unguarded at the time.

TESSY PLASTICS CORPORATION

An employee was blowing out material in the blow-out booth when the silo magnet came down on his left hand, amputating the index and middle fingertips.

Central Plastics

At the maintenance shop, an employee was drilling plastic parts using a drill press. The employee's left glove got caught in the drill, and half of her left ring finger and her left little fingertip were amputated.

The Tensar Corporation (Georgia)

A maintenance technician was servicing an extruder and removed the cam locking pin on a hot water/steam line to change a water hose. Hot water/steam sprayed out, striking the employee on the right forearm and the right side of their neck. The employee sustained burns to their neck, right forearm, and right leg.

Apex Resource Technologies, Inc.

An employee was entering an area while carrying a tray containing 20 pounds of product. A plastic curtain came into contact with the employee's shoulder; the employee suffered a herniated disc while dislodging the curtain.

Mattr US, Inc.

An employee was working on a cutting line that utilized a machine to pull material through the line. The employee was turning a roller to feed material into the machine when their left hand was caught between the rollers, resulting in abrasions and a dislocated thumb. The employee was hospitalized and required surgery on the thumb.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.