105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Cornerstone Chemical Company, LLC

Exposure through intact tissue · Chemical burns, corrosions degree unspecified

Federal OSHA recorded a severe workplace injury at Cornerstone Chemical Company, LLC, 10800 River Road, WESTWEGO, LOUISIANA 70094 on — Chemical burns, corrosions degree unspecified, affecting the Multiple body parts n.e.c..

A loaded sulfuric acid railcar was being pressured up for shipment when a 2-inch cap on the induction tube on top of the railcar failed. Sulfuric acid sprayed out of the induction tube and was released into secondary containment; a portion of the released liquid contacted an employee working on top of the railcar/on the loading rack. The employee was hospitalized for exposure to sulfuric acid (93%) on the face, upper torso, and bilateral upper extremities including the hands.

Hospitalized Multiple body parts n.e.c. Sulfuric acid

Cornerstone Chemical Company, LLC

An employee was in the melamine unit underneath the urea head tank preparing the vessel for start up when, due to an instantaneous release of pressure, the top of the tank detached, spraying hot urea solution onto the employee's chest, arms, and abdomen that caused thermal burns.

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Sharp International Services, LLC

An employee was removing a hose from a chemical tank after filling the tank with hexamethylenediamine (HMD). He checked the line to ensure that the hose was clear, then disconnected the hose at the connection. Residual chemical sprayed onto his face, causing a second-degree burn. He was hospitalized.

PCI Nitrogen, LLC

A shipping/receiving operator was working on a loading rack, loading a railcar. A 2-inch discharge cap failed and released pressure along with sulfuric acid from the railcar. The acid sprayed onto the employee, who suffered burns to the chest and the lower facial area. The employee was hospitalized.

American Equipment Systems, LLC

An employee was pressure washing truck scales when they were splashed with water and an unknown chemical on their leg and immediately experienced a burning sensation. The employee was hospitalized with a chemical burn and required surgery.

Innovative Chemical Technologies

An employee was on a ladder disconnecting a 1-inch hose, known to have last carried acrylic acid that had been drained. When the hose was disconnected, residual acid dripped onto the employee's shoulder/arm area, causing a second-degree chemical burn.

Pen Gulf, Inc.

Employees were removing scaffolding that was used to repair an ion exchange tank. The line was undergoing the regen process when a piece of scaffold struck a PVC pipe that transported hydrochloric acid (HCl). The injured employee was placing material inside a scaffold rack when he was sprayed in the face with HCl and sustained chemical burns to his eyes, face, chest, right arm, and left leg.

Sumitomo Riko Company Ltd

On July 16, 2025, at around 2:20 PM, an employee was drilling a hole in a metal bracket. One end of the bracket was secured in a vise. When drilling, the bracket twisted and wrapped around the employee's left index finger. The employee's fingertip was amputated near the top joint.

Quanex IG Systems

An employee was manually lifting a 2-inch roll of paper weighing 58 pounds onto the line when they suffered a lower back injury. The employee was hospitalized.

Polymerics Inc.

On April 14, 2025, an employee was adding material into a mixer for rubber manufacturing. The employee was removing a piece of rubber under the door of the machine when the machine was started. The employee's left hand was shut in the door and they were hospitalized with a fractured hand. The machine was not locked out/tagged out at the time.

KMC Acquisition LLC

An employee was driving a forklift after putting trash into the trash compactor. The forks of the lift struck uneven asphalt on the road, causing the forklift to abruptly stop. The employee bounced up and struck his head on the forklift cage, resulting in a skull fracture.

Lion Elastomers LLP

Two employees locked out/tagged out a screw for digging out rubber, which caused the paddle screw to get stuck. They removed the rubber from the paddle screw, removed the lock out/tag out, and restarted the machine. When it restarted, the injured employee's right leg became entangled in the paddle screw, resulting in a fractured leg.

Kisatchie Midnight Express

A driver was exiting his vehicle outside the plant gate when his foot slipped on the top step of the truck. He fell to the ground, landed on his left hip and elbow. The employee was hospitalized with a fractured hip/femur.

CHRISTUS St. Frances Cabrini Hospital

A security employee was responding to an urgent call from staff regarding a violent patient. The employee tripped and fell on the floor outside of the stairwell. The employee sustained a closed head injury, contusion of the cerebrum without loss of consciousness, and a closed fracture of the distal end of the right radius.

Jean Simpson Personnel Services, Inc.

A temporary employee was testing an electrical starter motor. He was placing tape on the starter while the breaker was not engaged, but the starter sent an arc flash that burned his hands and stomach.

Calvary Industries Inc

An employee was walking on a sidewalk and stubbed his toe on an elevated portion of concrete, causing him to trip and fall. The employee's right knee was dislocated.