Fort Worth F&D Head Company

Two employees were replacing a seal on a press machine. A maintenance employee was using a forklift to raise/lift the seal while the injured employee was standing on a ladder using a piece of angle iron as leverage to replace the seal. As the maintenance employee lifted the forks of the forklift to seat the seal in place, the injured employee's left middle finger was caught between the seal and the angle iron, resulting in a fingertip amputation.

An employee was using a torch to loosen a bolt on a water trailer. Natural gas was present in the water and it ignited, causing a fire. The employee sustained third-degree burns to their upper leg.

An employee had been removing phosphorus pentasulfide while on a scaffold. He was using a non-sparking tool to dislodge the phosphoric material. The employee noticed a flash of flame. He descended the scaffold, but the flash ignited residual phosphorus pentasulfide that was on the outside of the employee's personal protective equipment (PPE). He sustained thermal burns to his right hand and right calf.

An employee was taking a butane gas sample as part of the hydrocarbon refining process. A component disconnected and the butane ignited, resulting in first- and second-degree burns to the employee's forearms and to their face, including their cheeks, chin, and neck.

An employee was troubleshooting a power washer in the field. Because there might have been water in its fuel, he brought it back to the shop and drained about a gallon of fuel from the tank into a plastic container. Some of the fuel spilled onto the floor and ignited. The employee was stomping out the fire when he lost his balance and tripped into a stool, which caused the plastic container to spill more fuel onto the fire. The employee's pants and shirt caught on fire, and he fell, abrading his knee while trying to get through the flames. As well as the knee abrasion, he suffered burns to the left leg and left lower quadrant of the torso. He was hospitalized.

An employee was fueling a gasoline-powered pressure washer with a safety fuel can. During the transfer the fuel ignited, causing a fire. The employee sustained burns to his nose, and his right hand and forearm.

An employee was standing on a 10-inch high working platform (36.75"x24"x10") verifying that tanks were being picked up properly by an overhead conveyor. The employee turned and was stepping off the platform when their left work boot caught the edge of the platform. The employee fell to the concrete floor and landed on their right side. The employee's right hip was fractured.

An employee was working on a vessel, attaching the base plate ring to the legs, when the base plate shifted about 3 inches. The employee's right foot became pinned between the base plate and the floor. Three toes were crushed. The employee was hospitalized and required surgery, resulting in partial amputation of their toe tips.

Two employees were constructing a 30-foot-tall aboveground storage tank, fitting a double roof on the tank. Half of the roof had been stitch-welded to the tank, and the employees were fitting/tacking down the second half of the roof, when the roof shifted and fell in. One employee fell and sustained fractures to their right foot and shin. The second employee suffered a broken back. Both employees required hospitalization.

An employee was removing stretch wrap from between shipping pallets when she tripped/stumbled and fell, resulting in a fractured hip.

Two employees engaged in a verbal altercation. The injured employee was punched in the face and fell, hitting their head on the concrete floor. The employee sustained a brain bleed and blunt force trauma to the face.

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.