WILSON MANUFACTURING CO.

An employee was removing a hose from a chemical tank after filling the tank with hexamethylenediamine (HMD). He checked the line to ensure that the hose was clear, then disconnected the hose at the connection. Residual chemical sprayed onto his face, causing a second-degree burn. He was hospitalized.

A shipping/receiving operator was working on a loading rack, loading a railcar. A 2-inch discharge cap failed and released pressure along with sulfuric acid from the railcar. The acid sprayed onto the employee, who suffered burns to the chest and the lower facial area. The employee was hospitalized.

An employee was pressure washing truck scales when they were splashed with water and an unknown chemical on their leg and immediately experienced a burning sensation. The employee was hospitalized with a chemical burn and required surgery.

An employee was on a ladder disconnecting a 1-inch hose, known to have last carried acrylic acid that had been drained. When the hose was disconnected, residual acid dripped onto the employee's shoulder/arm area, causing a second-degree chemical burn.

Employees were removing scaffolding that was used to repair an ion exchange tank. The line was undergoing the regen process when a piece of scaffold struck a PVC pipe that transported hydrochloric acid (HCl). The injured employee was placing material inside a scaffold rack when he was sprayed in the face with HCl and sustained chemical burns to his eyes, face, chest, right arm, and left leg.

An employee was using a box cutter when it cut the tip of his left thumb resulting in a fingertip amputation.

An employee was inspecting and packing parts when a machine in the area had a die malfunction. This die controls the flow of molten metal. Once it malfunctioned, the molten metal bled into the water line and started spraying into the area where the employee was located. The employee was hospitalized to treat burns to her arm, chest, and mouth.

An employee was loading components into fixtures on an automated CNC Line. He was moving a J-Hook lifting apparatus by hand from its storage location to the raw material area in order to pick up a piece of steel. The employee had the crane remote and the neck of the J-Hook apparatus in his right hand. When he went to set the J-Hook down on the floor, he placed his left middle finger inside of the lifting loop of the magnet. As he manually lowered the J-Hook to the floor by the neck, it fell. As the neck dropped to the floor, the magnet shifted and the lifting loop of the magnet retracted into the bracket of the J-Hook, fracturing and amputating the fingertip.

An employee was operating a two-handed punch press. When the foot pedal was actuated, the machine cycled and came down onto his left hand causing severe lacerations to the index, middle, and ring fingers to the bone.

An employee was cutting material on a band saw and amputated his left ring fingertip.

An employee was readjusting a safety hook to remove hardware from gang forms when his feet slipped. He fell to the ground, resulting in a broken left arm and wrist.

An employee was on a step ladder in a store aisle, making room on shelving for merchandise. She fell from the step ladder to the floor, suffering two fractures in her left leg. She was hospitalized, requiring surgery.

An employee was closing the side cargo door to a company van. The tip of his finger got caught between the door and the door jamb, resulting in a partial amputation.

An employee lost his footing while climbing an inclined ladder. He stumbled down one step and was able to stabilize himself by holding the railing and twisting his body, but he suffered an internal abdominal injury and was hospitalized.

An employee was manipulating dies on a brake press. The press caught and crushed the employee's right forearm, resulting in hospitalization.