Chevron Phillips Chemical Co., LP

An employee was walking on the north side of the H-602 hot oil heater unit when he tripped over a scaffold pole and landed on both elbows. The employee was admitted to the hospital with two fractured elbows. The right elbow fracture required surgery.

An employee was on a ladder, adjusting the upper limit switch for an ash expeller. He slipped off the ladder and his left ring finger was caught between the expeller piping and the moving ram cylinder, resulting in a finger fracture and an amputated fingertip.

An employee stood on a conveyor wall to unclog the cotton feeder. The employee fell on the moving conveyor and fractured his right arm. The employee was hospitalized.

Multiple employees were using baling buckets to remove 750 gallons of 150-degree hydraulic oil out of a pit in a confined space for approximately 5.5 hours. The injured employee was standing on a ladder performing this task when they fell feet-first into the hydraulic oil pit, resulting in burns on both legs.

An employee was climbing down a ladder. The ladder was unsecured and the employee fell, severely cutting his right arm on metal siding. He was hospitalized and required surgery.

An electrician was on a 9-foot scaffold performing valve maintenance on an 8-inch line near a heat exchanger. The electrician was working to cycle a valve that failed to close. Due to a misaligned drain line and an open manual valve, hot liquid dextrose (~250 F) was released onto the floor below, creating a steam cloud. The electrician was evacuating the scaffold using the scaffold ladder when they slipped and fell 5-6 feet into the hot liquid, sustaining first- and second-degree burns to multiple parts of their body including both arms, both hands, their back, and their buttocks.

Two employees were lifting a roll of steel poly bar (50 inches and approximately 150 pounds) from ground level to a height of 4 feet at the 66-inch rubber calendar. One employee dropped the roll, resulting in the poly bar contacting the injured employee's right knee. The employee was hospitalized with fractured right patella.

Employees were loading a 295-pound transformer onto a pickup truck using a forklift. The injured employee was acting as the spotter. The transformer hit the tailgate of the pickup truck and the spotter's right hand was struck by the transformer, resulting in amputation of the ring fingertip.

An employee was wearing full PPE while emptying a 55-gallon drum of phosphorus pentoxide and fainted, collapsing and striking their head against the ground. The employee was hospitalized and it is likely that heat caused by wearing full body PPE contributed to fainting.

An employee was troubleshooting a plug in the super-absorbent polymer line. The employee opened an inspection port and their right hand was caught in a rotary valve, resulting in the amputation of four fingers between the knuckle and the first joint.

An employee was conducting a quality control measure by taking a chemical sample for lab analysis. When the employee was opening the sample point, it broke off and crude 2-Ethylhexyl thioglycolate (EHTG) shot out at 265 degrees, and it covered the employee's legs and right arm and splashed the right side of their face. The employee was hospitalized with first- and second-degree burns to their right thigh, lower right knee, inner left thigh, and upper left forearm.

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.