Federal OSHA recorded a severe workplace injury
at Bechtel Energy Construction Services, Inc., 48326 State Hwy 48, PORT ISABEL, TEXAS 78578
on — Fractures , affecting the Lower leg(s).
Final narrative
An employee was cutting a synthetic securing strap from a bundle of I-beams. One end of an I-beam rolled off the skid and struck the employee's legs, fracturing both fibulas.
Hospitalized Lower leg(s) Beams and rails metal
More severe injuries at Bechtel Energy Construction Services, Inc.
An employee was standing on a sheet of -inch by 4-foot by 8-foot plywood on top of a rebar mat, supervising his crew. As he was moving to alert the crew to an incoming overhead load, he stepped off the plywood and his left foot slipped through the rebar mat and landed on the rebar mat below. His left ankle was broken and dislocated.
An employee was assisting three coworkers with loading a fall protection metal storage cage onto a wooden pallet. Their right index finger was pinched between the pallet and the bottom of the cage, resulting in a fingertip amputation.
On July 3, 2025, at approximately 9:45 PM, an employee was operating a utility task vehicle (UTV) on a project road when the UTV struck the rear of a reversing bulldozer. The employee struck their head and face on the UTV dashboard and collapsed onto a UTV passenger. The employee was hospitalized with a forehead laceration, a nasal fracture, and central cord syndrome. The other employee on the UTV sustained a bruised left forearm and was not hospitalized.
At 9:44 p.m. on October 9, 2024, an employee was helping rig and move a bundle containing about 30 pieces of 48-foot, 6-inch rebar. The employee was caught between the moving rebar bundle and a landed stationary rebar bundle, suffering a liver laceration and a non-displaced fracture of the tenth rib.
The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.
An employee was helping to move a 1,300-pound coil on a cart. The steel caster hit a crack in the concrete, the weld holding the caster onto the cart broke, and the coil and cart tipped over onto the employee. He was hospitalized with a laceration on his forehead and a pelvic fracture on his right side.
An employee was attempting to lift a steel beam from a horizontal, stacked position to a vertical position using a crane. They had placed two hooks on the east side of the beam on the flange. As the employee was hoisting the crane, the beam began to shift and pulled the employee forward onto the stack. When the material shifted, the hooks released and the material fell, pinning the employee between the two beams. The employee was hospitalized with soft tissue contusions on their proximal right thigh and interior left thigh.
An employee was moving a tensile strength test device with a dolly. The device fell from the dolly onto the employee's right leg, causing a compound fracture.
An employee was acting as a spotter for a forklift operator. While its forks were being raised, the forklift came into contact with a power line. The employee was touching the forklift's metal frame at the time and was shocked on the left palm. The employee suffered burns to both the left palm and the sole of the left foot.
An employee was working as a fire watch. The employee was exposed to anhydrous ammonia and was not able to see while climbing down a ladder due to eye irritation. The employee fell and was hospitalized for a broken ankle.
An employee was standing on the ground awaiting the lowering of a pipe. After the pipe was lowered to the ground by a skid steer, it rolled and struck the employee's left leg. The employee was hospitalized with a fractured leg.
An employee was tightening a gas pipe with a wrench when the wrench slipped from his hand. The employee's arm then hit a metal cross-brace, resulting in a lacerated arm.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.