Struck by running powered equipment during maintenance, cleaning, testing · Amputations involving bone loss
At a glance
Federal OSHA recorded a severe workplace injury
at Costco Wholesale Corporation, 7320 Lisbon Rd, MORRIS, ILLINOIS 60450
on — Amputations involving bone loss, affecting the Other finger(s) n.e.c..
Final narrative
An employee was unjamming a de-boxer machine that scores boxes to make them easy to open. The employee sustained a partial transphalangeal amputation to a finger.
Amputation Other finger(s) n.e.c. Material handling and warehousing machinery n.e.c.
More severe injuries at Costco Wholesale Corporation
On June 5, 2025, an employee was pouring a bottle of antimicrobial produce wash when they inhaled the product and sustained irritation in their lungs and dizziness. The employee was hospitalized.
An employee was washing a board at the sink in the food service area. The employee stepped back, tripped over a raised drainage gate, and fell to the floor, resulting in a fractured right femur.
A temporary employee turned off a planer machine, opened the housing, and began clearing a jam. The machine's spinning blade caught his right hand and degloved the index finger.
An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
More severe injuries in this industry (NAICS 311612)
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was using a de-clipping machine to cut the metal clips off of sausage sticks. As the employee put a link of sausages into the machine, their hand slipped into the point of operation. A piston pinched the employee's left index finger, causing a partial amputation.
An employee was operating a small tabletop grinder in a food safety quality assurance lab. She was stuffing meat down the grinder's chute when the grinder caught her right hand. Its auger caused an amputation to her middle finger and a partial amputation to her index finger.
A maintenance employee was removing an inspection plate from an industrial cooker. Hot liquid spilled onto him and burned his hands, arms, and torso area. He was hospitalized.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.