Contact with hot objects or substances · Other or multiple types of burns degree unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Keystone Foods LLC, 2281 Steele Station Road, GADSDEN, ALABAMA 35906
on — Other or multiple types of burns degree unspecified, affecting the Other multiple ear(s), facial locations.
Final narrative
On December 28, 2024, an employee was adding caustic soda beads to the oven clean-in-place (CIP) cleaning system when he was splashed by hot chemicals. The employee sustained burns to his face and ear from the caustic soda beads.
Hospitalized Other multiple ear(s), facial locations Lye, alkali metal hydroxides
An employee was performing housekeeping duties. She reached under a piece of equipment to clear some product when her left hand got caught in a motor belt, resulting in a partial amputation of the index finger.
An employee was adjusting the belt for a breader machine when the machine's lid came down on their left hand, resulting in a partial amputation to the middle finger and hospitalization.
On December 26, 2024, at approximately 11:00 PM, two employees sustained second- and third-degree burns when a boiler exploded as they were gathering tools and supplies following a repair to the boiler system pump. Both employees were hospitalized.
An employee was backing up a riding pallet jack when it stopped suddenly, causing her to lose her balance and fall from the platform of the pallet jack to the concrete floor. The pallet jack did not collide with anything and the floor was in good condition. She sustained a fracture to her left hip.
An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.
An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.
After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.
An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.
An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.
More severe injuries in this industry (NAICS 311615)
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.
An employee was troubleshooting a thigh deboner on a poultry processing line. As he worked to dislodge a thigh bone caught in the blade mechanism, the machine amputated the first and second digits on his left hand. He was hospitalized.
On September 25, 2025, an employee was exiting a yard truck. They slipped and fell approximately 3 feet from the top tread of the steps to the concrete below. The employee sustained a fractured left hip.
An employee was operating a stand-up forklift, picking product for an order. The forklift struck a metal rack and the employee's left arm was caught between the forklift and the rack. He was hospitalized with a fracture to the neck of his radius and an open fracture to the olecranon (elbow).
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.