Federal OSHA recorded a severe workplace injury
at Tesla, Inc., 1 Tesla Road, AUSTIN, TEXAS 78725
on — Amputations, avulsions, enucleations unspecified, affecting the Finger or thumb tip(s), nail(s).
Final narrative
An employee was loosening the legs of a metal desk on the production floor to adjust the height when the desk collapsed onto the employee's right hand, resulting in amputation of the thumb tip.
Amputation Finger or thumb tip(s), nail(s) Tables, desks, work surfaces
An employee was inspecting a casted part that weighed 330 pounds. The part fell from a lift assist onto the employee, striking his upper right arm and head. He suffered burns to the upper right arm and was hospitalized.
On June 4, 2025, an employee was skimming molten aluminum when it dripped down from the skimming spoon onto the employee's left pant leg, burning the top of their left foot. The employee was hospitalized and required surgery.
An employee was transferring molten aluminum into a sow (mold). Condensation dripped from a pipe located above the area into the sow as it was staged to fill. When the molten aluminum came into contact with the water, the molten aluminum reacted and was released into the air, contacting the employee. They sustained burns to their chest, neck, and bilateral upper extremities.
An employee was using a ladder to access a roof to install conduit pipes when the ladder slipped on patio tile and came out from under him, causing him to fall approximately 8 feet to the ground. The employee suffered a spinal fracture and brain bruising.
An employee was transitioning from one rope to another rope on a rooftop when he slipped and fell approximately 12 feet 8 inches to the ground. The employee sustained a displaced, closed fracture to the right ankle.
An employee was crouched down in the cooler and was restocking a shelf when a stack of water next to him began to crumple. Approximately 4-5 cases of water fell onto his left side, striking his left foot and knee, as well as the left side of his back. The employee was hospitalized with contusions to his abdominal wall, left chest wall, and his left hip and thigh.
An employee was loading a trailer of automotive parts when the load caught the top of the trailer. He jumped up to clear a wedged item. When the item came down, the load collapsed onto the employee, resulting in a fractured pelvis.
On July 24, 2025, an employee was unloading stacks of empty, 96-gallon medical waste containers. A stack of 10 containers, which weighed approximately 460 pounds, fell on him. The employee was hospitalized with multiple head, face, and neck injuries and a back injury requiring surgery.
An employee was stocking cement boards when a stack of cement boards fell over and crushed them. The employee sustained fractures to their clavicle and ribs, as well as a punctured lung.
More severe injuries in this industry (NAICS 336111)
An employee was using a battery-powered torque tool to fasten a bolt. The tool was activated and the socket of the tool rotated and pulled in their gloved left hand. The employee sustained a left index fingertip amputation.
An employee was inspecting a casted part that weighed 330 pounds. The part fell from a lift assist onto the employee, striking his upper right arm and head. He suffered burns to the upper right arm and was hospitalized.
On June 4, 2025, an employee was skimming molten aluminum when it dripped down from the skimming spoon onto the employee's left pant leg, burning the top of their left foot. The employee was hospitalized and required surgery.
On June 3, 2025, the injured employee was setting a mold with a co-worker when the mold was displaced and caught their right hand against the stop block. The employee sustained a fracture and partial amputation of their middle finger.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.
An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.