Contact with hot objects or substances · Thermal burns degree unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Tesla, Inc., 1 Tesla Rd., AUSTIN, TEXAS 78725
on — Thermal burns degree unspecified, affecting the Multiple body parts n.e.c..
Final narrative
An employee was transferring molten aluminum into a sow (mold). Condensation dripped from a pipe located above the area into the sow as it was staged to fill. When the molten aluminum came into contact with the water, the molten aluminum reacted and was released into the air, contacting the employee. They sustained burns to their chest, neck, and bilateral upper extremities.
Hospitalized Multiple body parts n.e.c. Molten metal, slag
An employee was inspecting a casted part that weighed 330 pounds. The part fell from a lift assist onto the employee, striking his upper right arm and head. He suffered burns to the upper right arm and was hospitalized.
On June 4, 2025, an employee was skimming molten aluminum when it dripped down from the skimming spoon onto the employee's left pant leg, burning the top of their left foot. The employee was hospitalized and required surgery.
An employee was loosening the legs of a metal desk on the production floor to adjust the height when the desk collapsed onto the employee's right hand, resulting in amputation of the thumb tip.
An employee was using a ladder to access a roof to install conduit pipes when the ladder slipped on patio tile and came out from under him, causing him to fall approximately 8 feet to the ground. The employee suffered a spinal fracture and brain bruising.
An employee was transitioning from one rope to another rope on a rooftop when he slipped and fell approximately 12 feet 8 inches to the ground. The employee sustained a displaced, closed fracture to the right ankle.
An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.
An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.
After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.
An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.
An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.
More severe injuries in this industry (NAICS 336111)
An employee was using a battery-powered torque tool to fasten a bolt. The tool was activated and the socket of the tool rotated and pulled in their gloved left hand. The employee sustained a left index fingertip amputation.
An employee was inspecting a casted part that weighed 330 pounds. The part fell from a lift assist onto the employee, striking his upper right arm and head. He suffered burns to the upper right arm and was hospitalized.
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