Struck by running powered equipment during maintenance, cleaning, testing · Amputations involving bone loss
At a glance
Federal OSHA recorded a severe workplace injury
at Titan Tire Corporation of Freeport, 3769 RT. 20 EAST, FREEPORT, ILLINOIS 61032
on — Amputations involving bone loss, affecting the Toes(s), toenail(s).
Final narrative
An employee was changing the bladder on a hydraulic press. As he lowered the bladder, his left foot was pinned between its bottom ring and the bottom mold of the press. The second toe on the foot was amputated.
A temporary employee turned off a planer machine, opened the housing, and began clearing a jam. The machine's spinning blade caught his right hand and degloved the index finger.
An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
More severe injuries in this industry (NAICS 326211)
On October 25, 2025, an employee was stringing up a new reel of tire tread on a machine. The employee pulled a 6-inch tail and proceeded to spool up the liner. As the machine was jogged to begin the liner wrapping process, the liner caught the employee's glove and pulled their right arm into the liner, causing a fracture to the arm.
An employee was adjusting a pallet on a conveyor when it came off the conveyor and struck his right ankle, breaking the tibia and fibula. The employee was hospitalized.
At 2:45 p.m., an employee was outside the plant during a break before his next shift. He was speaking with an associate when he suddenly fell from the third-level steps to the ground, striking his head on the concrete. The employee was hospitalized due to internal brain bleeding, a wound to the back of his head requiring staples, and heat-related dehydration.
Two employees were replacing a motor on an overhead conveyor. The old motor fell to the floor, causing a piece of the concrete floor to fly up and strike the injured employee in the face, around the eye. The injured employee sustained a right orbital fracture, a zygomatic arch fracture, and a sphenoid fracture. The employee was hospitalized and required surgery.
An employee was adjusting a misaligned ring on a tire balancing machine when the ring fell and caught their left thumb against the machine's housing. The employee sustained a fracture and partial amputation of the distal phalanx of the thumb.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.