Caught, entangled in running powered equipment normal operation · Avulsions, enucleations without bone loss
At a glance
Federal OSHA recorded a severe workplace injury
at Hostess Brands, LLC, 1525 Industrial Rd, EMPORIA, KANSAS 66801
on — Avulsions, enucleations without bone loss, affecting the Finger or thumb tip(s), nail(s).
Final narrative
An employee was operating a donut wrapper machine. There was a small gap between the wrapper framework, fixed factory guard, and motor housing. His fingers went into the gap and came into contact with the chain and gear assembly. The employee's fingertip was partially amputated without bone loss.
Amputation Finger or thumb tip(s), nail(s) Packaging, wrapping, bundling machinery
An employee was assembling a machine that pumps icing on products. Upon retrieving a part that fell into the machine, the spinning pump/motor amputated the employee's left ring fingertip.
On October 28, 2022, an employee was cleaning an air compressor when their middle finger was amputated above the first knuckle. The machine was not locked out at the time.
An employee was cleaning a tarp underneath a conveyor from a ladder. As he turned on the ladder to reach behind him, he lost his balance and fell off the ladder, suffering back and leg injuries.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was working on a production line. The employee went to retrieve parts that came out of the parts holder, and their left hand became caught between a chain and a sprocket. Three fingers on the hand were amputated.
An employee was hooking up bundled tie-downs with a chain. While he was holding a hook, the other hook was unlocked. This caused the employee's hook to slide down and pinch his right index finger between the chain and the shackle. He suffered an amputation to the fingertip (without bone loss), as well as an open fracture.
An employee was operating a pad printer. The employee's finger was caught in the printer and they suffered a fingertip amputation. The part of the printer that caught the employee's finger was unguarded at the time.
More severe injuries in this industry (NAICS 311812)
An employee (who had recently walked through water accumulated on the floor) slipped and fell to the floor. The employee suffered a broken right wrist and right elbow and was hospitalized, requiring surgery.
An employee was performing maintenance on a production line, requiring a testing and positioning phase for the whipped cream dispensers. The employee was positioning the dispensers using wrenches when one of the sensors was triggered by the pie pans coming down the line. The depositor heads lowered and pinched the employee's left ring finger, resulting in an amputated fingertip. The whipped cream dispensers were not guarded at the time and the line was not locked out/tagged out.
During a line changeover, an employee was rinsing a depositor with water. The employee was working to remove a piece of chocolate, stuck in the machine's roller, when the roller's moving parts caught his middle finger. He suffered an amputation to the fingertip with bone loss.
An employee was emptying a trash can into a dumpster. He tripped while turning around, fell over a rail onto the concrete floor, and broke bones in his back and wrist.
During a changeover, an employee was wiping down the dough chunker machine and the chunker closed on his left hand. The employee sustained crushing/laceration injuries, requiring hospitalization and surgery.
An employee was working to remove a product blockage from a piece of equipment. The employee was struck by a metal bar near the deck of the pin mixer equipment and sustained blunt force trauma to the torso.
An employee was moving a rack onto a lower conveyor in the south heat treat area when their finger got caught between the part tray and the rollers, resulting in a fingertip fracture and amputation.
An employee was climbing a ladder to get on top of the breakroom. The ladder slipped, causing him to fall to the ground. The employee sustained fractures to his upper back, left foot, and ankle.
Two employees were removing a circuit breaker. The injured employee was using wrenches in the removal process. One of the wrenches contacted an adjacent door, resulting in an arc flash. The employee suffered burns to their neck, face, and ear, as well as momentary vision loss due to the flash.
An employee bent over to pick up a rubber mat from the ground. When he grabbed the corner of the mat, a rattlesnake hidden under it bit his left middle finger near the first knuckle. He was hospitalized.