Federal OSHA recorded a severe workplace injury
at DARWILL, INC., 8701 W. 47th St., MC COOK, ILLINOIS 60525
on — Fractures , affecting the Leg(s) unspecified.
Final narrative
At 12:00 p.m. on August 13, 2025, an employee was unloading a 1,100-pound roll of paper from a skid when the roll fell onto his right leg. The leg was broken.
An employee was inserting paper at the inserter when she tripped on an extension cord and fell. The employee was hospitalized with a fractured ankle and required surgery.
On July 29, 2022, an employee was stepping off a forklift after backing it into a charging station. The forklift, still moving, pinned the employee's ankle under its tire. The employee's foot was broken.
An employee was walking past a crossover conveyor when a ramp came down and hit them in the back. The employee sustained a broken back vertebra, as well as a concussion, and was hospitalized.
An employee was unloading frameless mirrors from a trailer. When unstrapped, the mirrors fell over onto the employee, who suffered a skull fracture, a brain bleed and blood clot, a broken left ankle, and lacerations.
A temporary employee was rigging secondary steel when the steel joist fell to the ground and struck his lower left leg, resulting in fractures to the tibia and fibula.
Two maintenance employees were dismantling a machine part (steel cylindrical rollers) on the ground. After unbolting a portion, part of the assembly fell approximately 6 inches onto one employee's left little finger. The employee was hospitalized and about 3/4" of their little finger above the top joint was surgically amputated.
An employee was removing packaging from a roll of printing substrate. The blade of their utility knife got stuck. The employee used both hands to free the knife and the blade partially amputated their left little fingertip.
The injured employee's standup forklift had mechanical issue with a tire. The injured employee was inside their forklift to help steer it while it was being pushed up the ramp by another forklift. As the other forklift started to move up the ramp, it's forks moved and went into the driver's space of the disabled forklift. The fork penetrated the injured employee's left shoe, fracturing the two middle toes and injuring the first toe. The employee was hospitalized and required surgery.
A press was having a paster failure and the crew was working to get the ink on the paper. A press operator grounded himself and was entering the press unit when something flashed. The employee sustained third-degree burns to his head and left arm.
Around 12:45 PM, a clamp truck operator went to remove a piece of orange strap from a clamp truck that was parked outside of the office. The strap fell into a gap between the frame and the hood of the truck. The strap became caught in the engine's fan and also wrapped around the employee's hand when he went to grab it. The strap was pulled tight against the frame of the clamp truck, causing lacerations and fractures to the employee's hand. The employee was hospitalized and required surgery.
A temporary employee was operating a shrink wrap heating machine. When the machine cycled, the heating element came into contact with the employee's left hand, resulting in third-degree burns. The employee was hospitalized.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.