105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Boyertown Foundry Co.

Caught or wedged between objects nonrunning · Amputations, avulsions, enucleations unspecified

Federal OSHA recorded a severe workplace injury at Boyertown Foundry Co., 9th Street & Rothermel Drive, NEW BERLINVILLE, PENNSYLVANIA 19545 on — Amputations, avulsions, enucleations unspecified, affecting the Finger or thumb tip(s), nail(s).

An employee was assembling boilers, which involved stacking the flat sections of boilers on top of one another and pushing them down a non-powered roller line. While the employee was pushing a stack onto the next set of rollers, the stack became crooked. The employee went to pull back the stack to straighten it when their finger was pinched by a roller. The employee sustained a partial amputation to their left ring fingertip.

Amputation Finger or thumb tip(s), nail(s) Conveyors roller, wheel

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Milk Specialties Global

An employee was diagnosing the lack of flow of product to a powder bin. The employee removed the rotary star valve below the bin. While he was reinstalling the valve, his right middle finger was crushed between its shaft and its housing. The finger was partially amputated.

GXO Logistics

On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.

Zimmerman & Herr

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

Certainteed Gypsum West Virginia, Inc

An employee was conducting routine maintenance on a mixer. New lid pins had been installed, and the employee was rotating by hand to ensure they had been installed correctly. The employee's left middle finger was caught between the lid and top of a pin. The momentum from the mixer continued, causing a crushing injury to the finger. The employee underwent a medical amputation from the top knuckle to the tip of the finger.

Parrish Enterprises

An employee was grinding raw couplings on a belt sander to shave off excess material left by the manufacturing process. The employee's right hand slipped while he was pressing a part to the sander, causing his right thumb to come into contact with the sanding belt. The thumb was lacerated and broken, and the employee was hospitalized, requiring surgery.

Cast Products Inc

An employee was buffing a corner casting when the rotating belt contacted her right hand, resulting in an amputation of the first segment of her right thumb.

Car Tech LLC

An employee was operating a projection welding press when the weld bit contacted her left hand, causing an amputation of the index fingertip.

Car Tech LLC

On June 25, 2025, at 7.30 a.m., an employee was using a remote-controlled crane to change a die in a 2,600-ton press. They were releasing crane cables from the die when one cable did not release, causing the die to lift and pin the employee between the press and the die. The employee suffered a closed non-displaced fracture of the pelvis.

STAHL SPECIALTY COMPANY

An employee was clearing a jam of aluminum castings on the shaker conveyor belt. When they removed the casting causing the jam, the shaker hammer engaged and caught their right little finger. The employee sustained an amputation of the finger between the first and second knuckles.

Main Line Clinical Labs

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

Ardent Mills

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

Zimmerman & Herr

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

McAneny Brothers, Inc.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

Metz Culinary Management LLC

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.