Caught, entangled in running powered equipment normal operation · Amputations involving bone loss
At a glance
Federal OSHA recorded a severe workplace injury
at Cast Products Inc, 18676 North Jefferson Street, ATHENS, ALABAMA 35614
on — Amputations involving bone loss, affecting the Thumb(s).
Final narrative
An employee was buffing a corner casting when the rotating belt contacted her right hand, resulting in an amputation of the first segment of her right thumb.
Amputation Thumb(s) Industrial surfacing and finishing machinery unspecified
An employee was pouring molten aluminum into a sand cast mold when some aluminum fell from the ladle into his shoe, resulting in second- and third-degree burns.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was working on a production line. The employee went to retrieve parts that came out of the parts holder, and their left hand became caught between a chain and a sprocket. Three fingers on the hand were amputated.
An employee was hooking up bundled tie-downs with a chain. While he was holding a hook, the other hook was unlocked. This caused the employee's hook to slide down and pinch his right index finger between the chain and the shackle. He suffered an amputation to the fingertip (without bone loss), as well as an open fracture.
An employee was operating a pad printer. The employee's finger was caught in the printer and they suffered a fingertip amputation. The part of the printer that caught the employee's finger was unguarded at the time.
More severe injuries in this industry (NAICS 331524)
An employee was grinding raw couplings on a belt sander to shave off excess material left by the manufacturing process. The employee's right hand slipped while he was pressing a part to the sander, causing his right thumb to come into contact with the sanding belt. The thumb was lacerated and broken, and the employee was hospitalized, requiring surgery.
An employee was assembling boilers, which involved stacking the flat sections of boilers on top of one another and pushing them down a non-powered roller line. While the employee was pushing a stack onto the next set of rollers, the stack became crooked. The employee went to pull back the stack to straighten it when their finger was pinched by a roller. The employee sustained a partial amputation to their left ring fingertip.
On June 25, 2025, at 7.30 a.m., an employee was using a remote-controlled crane to change a die in a 2,600-ton press. They were releasing crane cables from the die when one cable did not release, causing the die to lift and pin the employee between the press and the die. The employee suffered a closed non-displaced fracture of the pelvis.
An employee was clearing a jam of aluminum castings on the shaker conveyor belt. When they removed the casting causing the jam, the shaker hammer engaged and caught their right little finger. The employee sustained an amputation of the finger between the first and second knuckles.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.