Skana Aluminum Company

Two employees had just set up an automated aluminum circle shear. When the shear was started up, its sheet feeding arm struck one of the employees, who suffered cracked vertebra and a cracked rib.

On July 14, 2016, at approximately 1:40 a.m., an employee was located at the end of the line where aluminum was being rolled onto a coil. Wearing cotton gloves, the employee was checking for edge cracks and used sand paper when he observed a spot. The roll was moving at approximately 900 feet/minute when the operator of the machine saw the coil buckle and hit the E-stop to prevent damage. While using the sand paper, the employee's left hand/fingers were severely crushed between the moving coil and the roller, requiring hospitalization.

On November 27, 2023, an employee was emptying a 2-inch product line that transports sodium hydroxide liquid from a rail car to a 275-gallon tote tank. The nozzle came out of the tote and sprayed sodium hydroxide onto the employee's face. The employee was hospitalized with chemical burns to their face, mouth, and neck.

An employee was working with sulfuric acid as part of the production process. While transferring the chemical from a large container to a smaller container, it splashed on his body and hand, resulting in a chemical burn.

An employee knelt in wet concrete while performing work as a concrete finisher and sustained a chemical burn to the right shin. The employee was hospitalized and required surgery.

An employee was using a 5-gallon bucket to unload acid product from a tank. Residual product leaked into the containment area, causing the employee to sustain first- and second-degree burns to the chest, as well as third-degree burns to the arms.

An employee was transferring an alkaline cleaning chemical from a bulk container into 1-gallon containers. The employee lifted a gallon container by its label tag. The tag broke causing the container to fall approximately 14-18 inches. The container struck the ground and the contents splashed onto the employee causing chemical burns to their eyes.

A maintenance technician was investigating a tool issue. He was pressing the tool clamp/unclamp button with his right hand when his hand slipped off the button, causing the spindle to clamp on his distal left index finger, resulting in amputation.

An employee had just fixed a loose aluminum coil on a rack while raised about 11 feet into the air on a forklift. While he was being lowered, he fell from the forks to the floor, suffering two fractured ribs, a punctured lung, and a fractured cervical vertebra. He was hospitalized.

An employee was troubleshooting a caster machine. While removing a cap cover, the catch pan moved up and caught his right arm against the caster blocks. He suffered lacerations and an open break of the ulna. He was hospitalized.

At 11:27 a.m. on March 15, 2025, an employee was transferring film to start a new roll when the winder shaft failed to seat properly in its cradle. The employee was knocking the unseated shaft down when his right thumb was caught. The employee sustained an amputation to right thumb.

Two employees were riding in a utility terrain vehicle down a loose gravel path. The vehicle's front wheel dug into the gravel, and it rolled over onto its side. The injured employee struck the interior of the vehicle (including the steering wheel) before landing on the driver. The injured employee suffered a 6-inch head laceration, a broken collarbone, and six broken ribs.

An employee tripped over a concrete curb stop in a parking lot. The employee fell to the ground, landing on their left hip and breaking it.

An employee was conducting routine maintenance on a mixer. New lid pins had been installed, and the employee was rotating by hand to ensure they had been installed correctly. The employee's left middle finger was caught between the lid and top of a pin. The momentum from the mixer continued, causing a crushing injury to the finger. The employee underwent a medical amputation from the top knuckle to the tip of the finger.

An employee was climbing down a ladder when it slipped. The employee fell, suffering a broken scapula and broken ribs. The employee was hospitalized.

An employee was climbing down a 15-foot multipurpose ladder. The employee fell about 8 feet, landing on the concrete floor and the ladder itself. The employee suffered several injuries, all on the right side: broken ribs, a broken sternum, a broken temporal bone, broken shoulder, multiple fractures to the cheekbone, and a brain bleed.

An employee was rolling up the landing gear on his trailer when the handle began to unwind and struck his face, fracturing his jaw. The employee was hospitalized and required surgery.