105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Dean Dairy Holdings, LLC

Caught in running equipment or machinery during regular operation · Amputations

Federal OSHA recorded a severe workplace injury at Dean Dairy Holdings, LLC, 11713 Mill Street , HUNTLEY, ILLINOIS 60142 on — Amputations, affecting the finger(s), fingernail(s), n.e.c..

On February 20, 2015, at approximately 6:30 a.m., a maintenance employee was using a 12-inch pedestal grinder to grind spurs off a small piece of metal he was holding in his hand at a 45-degree angle. The end of the piece of metal got caught between the grinding wheel and the work rest, causing the piece part to become lodged in a fixed vertical position against the grinding wheel and catching the employee's left thumb between the piece part and the grinding wheel. The employee was treated in the emergency room immediately following the accident with a fractured and lacerated thumb. Upon subsequent referral to a hand surgeon, the diagnosis was expanded to include partial amputation of the thumb.

Amputation Finger(s), fingernail(s), n.e.c. Grinders, abraders

Dean Dairy Holdings, LLC

An employee was stepping off a stand-up forklift in the battery charging area in order to charge the lift. The lift moved as the employee stepped off, and it pinched his right ankle between the lift and a metal cart. The employee was hospitalized for a broken right ankle that required surgery.

Dean Dairy Holdings, LLC

An employee was unjamming a trimmer machine and suffered a severe laceration and fracture to the right arm when one of the interlocks failed. The machine was guarded and interlocked at the time.

Dean Dairy Holdings LLC

An employee was making an adjustment to a blow mold machine when a tool slipped from his hand and caused him to lose his balance. His left hand then came in contact with a mold part, amputating his index and middle fingers at the knuckle and his ring fingertip.

Dean Dairy Holdings, LLC

An employee fractured the right foot while changing the battery in a stand-up electric forklift.

Dean Dairy Holdings, LLC

An employee was working at a filler station. A bottle jammed in the machine. The employee reached into the machine to remove the jam and suffered a partial amputation of the right index finger.

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Pall Corporation

An employee was operating a machine when a wire pulled his right glove resulting in amputation of the index and middle fingertips.

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An employee was grinding chicken when their right index fingertip was caught in the grinder and amputated.

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An employee was sharpening peeler blades when their shirt was caught in the grinding wheel. The employee sustained tendon damage and a crushed right hand.

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An employee was passing through a large metal door when the door closed on the employee, resulting in a cracked rib.

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An employee was performing rear brake shoe service on a truck. The employee was using a prybar to remove a spring when the spring slipped from the S-cam and amputated his left index fingertip.

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An employee was unjamming a case that was stuck in a case washer machine when their pants became entangled in a chain, causing them to be sprayed with hot water from the machine. They employee suffered burns from the hot water.

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An employee was cleaning out a butter fat tank. The employee slipped and fell, suffering a broken right leg.

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An employee was clearing a cup jam on a cup conveyor when their left hand was caught between the conveyor and an idler roller located on another conveyor line directly above the jam. The employee received an abrasion and friction burn to the hand that required hospitalization.

Kemps LLC Cedarburg Dairy Eastern Div.

An employee was performing routine maintenance on an air valve when their right ring finger became caught in the valve. The employee sustained an amputation to the fingertip.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.