105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

CUST-O-FAB SPECIALTY SERVICES, LLC

Struck by object falling from vehicle or machinery-other than vehicle part · Traumatic injuries and disorders, unspecified

Federal OSHA recorded a severe workplace injury at CUST-O-FAB SPECIALTY SERVICES, LLC, 2000 S. Main St., MCPHERSON, KANSAS 67460 on — Traumatic injuries and disorders, unspecified, affecting the nonclassifiable.

Employees were moving a heat exchanger tube bundle with a hydraulic crane. The crane had set the tube bundle down on a crawler and the employee had disconnected the synthetic sling from the bundle and used hand signals to the crane operator to rise the main line. The sling caught the tube bundle and rolled off onto the employee.

Hospitalized Nonclassifiable Machine and appliance parts, n.e.c.

CUST-O-FAB SPECIALTY SERVICES, LLC

An employee was using a rag to clean oil off a tube expander machine. A roll pin that holds the chuck on the roll machine caught the rag, and the employee's hand was pulled into the roll gun, resulting in a finger amputation.

CUST-O-FAB Specialty Services, LLC

An employee and a co-worker were loosening nuts and bolts on a 24-inch, 300-pound flange with hydraulic torque equipment and a reaction arm. The hydraulic torque equipment was not functioning due to pump issues. The co-worker went to inspect it when the pump kicked on and engaged the torquing equipment. The torquing equipment moved the reaction arm, which struck the employee's right-hand index finger, resulting in a fingertip amputation.

Cust-O-Fab Specialty Services, LLC

An employee was on the working platform of a scaffold at a height of approximately 9 feet doing welding operations. During an alarm, the employee fell from the scaffold's ladder to the ground, resulting in a compound fracture to the lower left leg requiring hospitalization and surgery.

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Star Pipe Products LTD

An employee was using a crane. The hook slipped and a fitting fell onto a finger on the employee's left hand causing a fracture and laceration.

KP Building Products, Inc.

An employee was transporting an 800-pound die on a cart from the tool room. The employee was pulling the cart when it struck a metal plate on the floor. This caused the cart to tip forward and the die to slide off the cart. The die struck the employee's left foot and their second toe was amputated.

BJ'S WHOLESALE CLUB, INC.

An employee was using a forklift to load pallets of product on a trailer. He exited the forklift to adjust a pallet by hand. The pallet fell on him, resulting in an injury to the left leg.

International Steel and Counterweights LLC

An employee was lifting a 500-pound steel counterweight off a pallet using a magnetic hold jib crane. The counterweight detached from the crane and the employee sustained a left foot/toe fracture that required surgery.

Seneca Mechanical, LLC

An employee was using a pipe wrench to turn a 42-foot-long steel pipe on jack stands to weld the bottom portion. The pipe fell off the stands, striking the injured employee on his left shin. The employee sustained a left leg fracture at the shin area as well as a tibia fracture that required surgery.

General Thermodynamics, Inc.

An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.

Applied Cooling Technologies, LLC

An employee was laying underneath a cooler block while jacking up the tie bar to secure it to horses when the cooler block fell off the horses and onto the employee, resulting in several fractures to the pelvis, clavicle, wrist and tailbone.

CT/HX, LLC

An employee was climbing a ladder on a water cooling tower when they fell approximately 15 to 20 feet to the ground, resulting in a fractured left elbow.

Chart, Inc.

An employee was preparing to sand a metal shaft that was loaded into a lathe when his left arm became entangled in the machine. The employee sustained several broken bones.

Chart, Inc.

An employee was removing the banding from a load of mechanical supports, when one fell forward onto his left leg. The employee sustained a laceration to the lower leg and was hospitalized.

Omya Inc.

An employee was working to remove a product blockage from a piece of equipment. The employee was struck by a metal bar near the deck of the pin mixer equipment and sustained blunt force trauma to the torso.

John Deere Coffeyville Works

An employee was moving a rack onto a lower conveyor in the south heat treat area when their finger got caught between the part tray and the rollers, resulting in a fingertip fracture and amputation.

Haven Steel Products Inc

An employee was climbing a ladder to get on top of the breakroom. The ladder slipped, causing him to fall to the ground. The employee sustained fractures to his upper back, left foot, and ankle.

Vestas-American Wind Tech

Two employees were removing a circuit breaker. The injured employee was using wrenches in the removal process. One of the wrenches contacted an adjacent door, resulting in an arc flash. The employee suffered burns to their neck, face, and ear, as well as momentary vision loss due to the flash.

Alliance Ag and Grain LLC

An employee bent over to pick up a rubber mat from the ground. When he grabbed the corner of the mat, a rattlesnake hidden under it bit his left middle finger near the first knuckle. He was hospitalized.