105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

ACF Industries, LLC

Direct exposure to electricity, greater than 220 volts · Second degree electrical burns

Federal OSHA recorded a severe workplace injury at ACF Industries, LLC, 417 N Arch Street, MILTON, PENNSYLVANIA 17847 on — Second degree electrical burns, affecting the multiple body parts, n.e.c..

An employee was changing a fuse in a 440v electric panel when the fuse engaged, causing an arc flash that shorted out the panel and sent out a ball of fire. The employee received first and second degree burns on his face and hands. The employee was wearing safety glasses at the time of the incident.

Hospitalized Multiple body parts, n.e.c. Switchboards, switches, fuses

Star Pipe USA LLC

An employee was making modifications to an electrical panel when an arc flash occurred. The employee suffered burns to multiple parts of the body.

Star Electric Company of Texas

An employee was installing a ground wire to a power transmission pole. The ground wire contacted an energized portion of a cut-out, causing an arc-flash. The employee was hospitalized with second degree burns to their chest and arms.

Powertown Line Construction LLC

An employee was connecting a utility transformer for underground service to a home. The employee's impact drill went across two connection bars with 240 volts of potential, creating an arc flash. The employee sustained burns to the face and eyes due to the arc flash and molten aluminum.

Stanley Black and Decker, Inc

On December 15, 2023, at 9:15 AM, an employee was changing 60-amp fuses in a 480-volt panel when an arc flash occurred. The employee was hospitalized with burns to both hands.

Sun Valley Contractors, LLC

An employee had just turned off breakers and was loosening wires on panels when they were shocked by 480 volts of electricity.

Wabtec US Rail, Inc.

An employee was responding to a service request for a cable stripping machine that was making noise and not functioning consistently. While testing its function, the machine contacted the employee s right index fingertip, resulting in a fingertip amputation to the tuft.

Kawasaki Motors Manufacturing Corporation, U.S.A.

An employee was using a handheld cordless electric torque wrench. The tool's reaction arm came into contact with the employee's left hand, causing an amputation to the middle finger above the first knuckle.

Greenbrier Central Paragould

On August 6, 2025, an employee was preparing to weld a metal sheet that goes between containers and weighs 800 pounds. The employee was placing a two-foot wooden brace (4 by 4) under the metal, which was being raised by a crane operator using a magnet. The magnet shifted and caused the load to catch the employee's right index fingertip against the wooden brace, resulting in a fingertip amputation.

GBW Railcar Services, L.L.C.

An employee was climbing up a ladder to the top of a railcar. The employee slipped and fell from the ladder, striking the coupler of the railcar during the fall. This caused the employee's body to shift, and they landed on their head/nose/face. The employee suffered broken ribs, a broken cheekbone, a broken nose, and internal bleeding.

Texana Tank Car

An employee was climbing up a fixed ladder on a tank car. The employee fell from the ladder to the ground, 8 to 10 feet below, and broke both ankles.

Main Line Clinical Labs

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

Ardent Mills

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

Zimmerman & Herr

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

McAneny Brothers, Inc.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

Metz Culinary Management LLC

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.