Nonroadway collision with other vehicle, unspecified · Soreness, pain, hurt-nonspecified injury
At a glance
Federal OSHA recorded a severe workplace injury
at Exel, Inc., 870 W. Crossroad Parkway, ROMEOVILLE, ILLINOIS 60446
on — Soreness, pain, hurt-nonspecified injury, affecting the foot (feet), unspecified.
Final narrative
An employee received a severe foot injury when two fork lifts collided. The employee taken to the hospital for treatment.
HospitalizedFoot (feet), unspecifiedForklift, order picker, platform truck-powered
An employee used an attached rope to pull a door down and close it, then placed his foot on the foot bar to lock it. The rope looped around his foot. When he began to walk away, he tripped and was swung around, causing his left foot to come out from beneath him. He fell onto his right hip and broke it. He was hospitalized, requiring surgery.
An employee was exiting a trailer after putting a label on a skid inside the trailer. The trailer began pulling away and the employee fell to the ground. The employee sustained fractures to their ribs on the right side, right kneecap, and a left toe.
The injured employee was sitting in a parked forklift while another forklift was moving two metal tire racks. The top rack was empty and the bottom rack contained tires. As the racks were being lowered to the ground, they fell and the top rack struck the injured employee. The employee was hospitalized with lacerations and a fracture to the left foot, and they required surgery.
An employee was driving a stand-up counterbalance forklift down an aisle in a warehouse. The forklift abruptly turned; the employee's leg moved and the dead man switch activated, throwing the employee out of the forklift. Their right leg was crushed between the material-handling equipment and a racking system, and it was amputated above the knee.
An employee was attending a training course at the corporate office. At the end of the course, the group went outside to a patio to take a photo. The employee slipped off the patio stairs and fell to the grass-covered ground at the same level. He was hospitalized with a broken femur and broken hip.
An employee was driving a forklift when it collided with another forklift. The employee's middle finger was pinched between the two forklifts and partially amputated.
A temporary employee was operating a powered industrial truck and attempting to maneuver around another automated powered industrial truck when the vehicles collided. The employee sustained a crush injury to their right foot.
An employee was operating a double pallet jack down an aisle when he was struck by another double pallet jack. The employee's right lower leg was then caught between the pallet jack and a rack beam, resulting in an injury just above the right ankle that required hospitalization.
An employee was operating a ride-on double pallet jack when he was struck from behind by another pallet jack. Their lower right leg was caught resulting in fractures to the tibia and fibula.
More severe injuries in this industry (NAICS 493110)
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was operating an extruder and performing a spool swap over from the right spindle to the left spindle. After rewiring the new spool, the employee's clothing got caught in the turning shaft when the left spindle started back up. The employee's left arm was pulled into the machine, resulting in a fractured humerus and lacerations to her triceps. She was hospitalized and required surgery.
An employee was resetting a warehouse racking system utilizing an order picker. They fell approximately 5 feet from the order picker to the concrete floor and sustained fractured ribs.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.