105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

H.B. Plastics, Inc.

Vehicle or machinery fire · Heat (thermal) burns, unspecified

Federal OSHA recorded a severe workplace injury at H.B. Plastics, Inc., 107 N. Henderson Road, FREEPORT, ILLINOIS 61032 on — Heat (thermal) burns, unspecified, affecting the nonclassifiable.

On or about 1:00 a.m. on October 28, 2015, an temporary employee suffered burns due to a fire on one of the machines and was subsequently hospitalized.

Hospitalized Nonclassifiable Machinery, unspecified

Flogistix, LP

An employee removed the spark plugs and was rotating an engine to evacuate condensate from the cylinders. An unknown source ignited the condensate and natural gas. The employee sustained burns to the back of his hands and upper leg area.

AL-REC, LLC

An employee was operating a front-end loader when a hydraulic line broke, causing the front-end loader to catch on fire. The employee jumped from the cab to the ground and sustained fractures to the T-6 vertebra and a heel.

Baytex Energy USA

An employee was near a hybrid separator when it malfunctioned, resulting in a flash fire that burned the employee's upper body.

Sound Resource Solutions

An employee was moving two totes of turpentine. Noticing that one of them was leaking, he stopped his forklift and began to look for the leak. The forklift caught fire, and the employee suffered severe burns. He was hospitalized.

Borgers Ohio, Inc.

An employee was performing maintenance on a machine when part of an adjacent machine caught fire. The employee extinguished the fire and suffered smoke inhalation.

NOV Inc.

An employee was working with fiberglass and resins. The employee was hospitalized after having difficulty breathing caused due to chemical exposure.

Viaflex, Inc.

The injured employee was letting air out of a winding shaft using scissors as a lift table was used to pull the roll off the shaft. The roll/cardboard core slid over the top of the injured employee's scissors and caused the scissors to amputate the employee's little fingertip at the nail base.

Wilsonart LLC

An employee was dropping off a skid of laminate to be cut at a table saw. The skid was lifted and the forks tilted forward when the stack slid forward and struck the injured employee. The employee was pinned between the laminate and the table of the saw, resulting in a back fracture and a laceration to the liver.

Viaflex, INC.

An employee was using a machine to cut a roll of plastic sheeting. The employee's right hand was at the end of the roll, and when the cutting mechanism of the machine cycled, the employee's right middle and ring fingers were cut, resulting in amputations to both fingers.

Orafol Americas Inc.

An employee was running acrylic film through an automated winding machine which wraps film around a cardboard cylinder core. He noticed that the film had slipped off the winder. He went to the front of the machine to re-attach the film to the winder spool. His fingers got caught between the film and the spool and his left arm was pulled up by the winder spool. The employee was hospitalized with a broken left forearm. Another employee injured their shoulder when pulling the first injured employee out of the machine.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.