105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

AL-REC, LLC

Vehicle or machinery fire · Fractures

Federal OSHA recorded a severe workplace injury at AL-REC, LLC, 400 JACK BURLINGAME DRIVE, MILLWOOD, WEST VIRGINIA 25262 on — Fractures, affecting the multiple body parts, n.e.c..

An employee was operating a front-end loader when a hydraulic line broke, causing the front-end loader to catch on fire. The employee jumped from the cab to the ground and sustained fractures to the T-6 vertebra and a heel.

Hospitalized Multiple body parts, n.e.c. Bucket, front-end, end, and pay loaders

Flogistix, LP

An employee removed the spark plugs and was rotating an engine to evacuate condensate from the cylinders. An unknown source ignited the condensate and natural gas. The employee sustained burns to the back of his hands and upper leg area.

Baytex Energy USA

An employee was near a hybrid separator when it malfunctioned, resulting in a flash fire that burned the employee's upper body.

Sound Resource Solutions

An employee was moving two totes of turpentine. Noticing that one of them was leaking, he stopped his forklift and began to look for the leak. The forklift caught fire, and the employee suffered severe burns. He was hospitalized.

Borgers Ohio, Inc.

An employee was performing maintenance on a machine when part of an adjacent machine caught fire. The employee extinguished the fire and suffered smoke inhalation.

Premium Peanut Oil, LLC

An employee was checking the inspection door to clean out any build up in the discharge chute. As the employee was heating the peanuts in the cooker to extract oil, he noticed embers and smoke in the discharge chute. The employee used a fire extinguisher to put out the embers and continued his work. As the employee opened the machine door next to the portal on the discharge chute, oxygen entered the chute and caused the peanuts to combust. A fireball shot out of the door and burned the employee's face, chest, and arms.

VMC Specialty Alloys LLC

On July 29, 2025, an employee working near a metal furnace. Toward the end of his shift, he was charging a furnace and began to experienced heat exhaustion. He had also been in areas of elevated temperatures due to heat sources such as direct sunlight and a combustion engine. The employee was hospitalized with dehydration.

Imperial Aluminum

An employee was using a pry bar to remove a piece of aluminum cone from a mold on the cone line. The cone broke loose and the employee's left middle finger was caught between the pry bar and the cone line frame. The employee's fingertip was partially amputated.

Mandel Metals, Inc.

On February 6, 2025, an employee was walking in the parking lot when they slipped and fell to the pavement, resulting in a concussion.

FLSmidth, Inc.

An employee was machining a trunnion using a grinding rig when their left hand was caught between the grinding stone and the trunnion, resulting in fractures to the middle, ring, and little fingers, as well as severe damage to the skin and amputations of the middle and ring fingers to the distal knuckle.

Toyal America, Inc.

On August 7, 2024, a maintenance technician was descending a fixed cage ladder when the ladder broke and they fell approximately 12 feet to the concrete ground. The employee sustained head injuries and fractured ribs.

Caperton Furniture Works, LLC

An employee tripped over a concrete curb stop in a parking lot. The employee fell to the ground, landing on their left hip and breaking it.

Certainteed Gypsum West Virginia, Inc

An employee was conducting routine maintenance on a mixer. New lid pins had been installed, and the employee was rotating by hand to ensure they had been installed correctly. The employee's left middle finger was caught between the lid and top of a pin. The momentum from the mixer continued, causing a crushing injury to the finger. The employee underwent a medical amputation from the top knuckle to the tip of the finger.

Owens Corning

An employee was climbing down a ladder when it slipped. The employee fell, suffering a broken scapula and broken ribs. The employee was hospitalized.

Applied Integrated Services, LLC

An employee was climbing down a 15-foot multipurpose ladder. The employee fell about 8 feet, landing on the concrete floor and the ladder itself. The employee suffered several injuries, all on the right side: broken ribs, a broken sternum, a broken temporal bone, broken shoulder, multiple fractures to the cheekbone, and a brain bleed.

Fedex Freight Inc.

An employee was rolling up the landing gear on his trailer when the handle began to unwind and struck his face, fracturing his jaw. The employee was hospitalized and required surgery.