105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Plastipak Packaging, Inc

Caught in running equipment or machinery during regular operation · Fractures

Federal OSHA recorded a severe workplace injury at Plastipak Packaging, Inc, 1700 Western Dr, WEST CHICAGO, ILLINOIS 60185 on — Fractures, affecting the head and neck.

An employee was injured while operating a plastic bottle palletizer. The employee was caught in the moving components of the machine and suffered skull, neck, and jaw fractures.

Hospitalized Head and neck Stacking machinery

Plastipak Packaging, Inc.

On July 31, 2024, two employees were working to raise a base mold into its position on a blow molding machine. The injured employee lifted up on the base mold with his right hand and was holding the support when a second employee used a metal bar to lift the base into its fully-raised position. The injured employee's fingers were caught between the base support and the mold-holding unit resulting in the amputation of their right ring fingertip.

Plastipak Packaging, Inc.

An employee was troubleshooting a loose chain on a conveyor belt when their left index finger was pulled into a sprocket and the fingertip was amputated.

Plastipak Packaging, Inc.

On September 8, 2022, an employee was installing the top rail on a guardrail system. The employee's right index finger was pinched between the guardrail and a post, resulting in a fingertip amputation.

Plastipak Packaging, Inc.

On June 14, 2022, an employee was adjusting the height of the work table on the box strapper. The employee loosened the bolts on the carriage and had their left hand resting in the area beneath the unit. The table dropped, resulting in distal tip amputations to their middle and ring fingers.

Plastipak Packaging, Inc.

An employee was doing maintenance work in a tunnel under a production line. The employee fell approximately 9 feet through an open manhole, landed on the concrete level below, and suffered neck and back injuries.

View Plastipak Packaging, Inc's full OSHA safety record →

Pall Corporation

An employee was operating a machine when a wire pulled his right glove resulting in amputation of the index and middle fingertips.

Koch Foods of Cincinnati

An employee was grinding chicken when their right index fingertip was caught in the grinder and amputated.

Stella-Jones Corporation

An employee was sharpening peeler blades when their shirt was caught in the grinding wheel. The employee sustained tendon damage and a crushed right hand.

Mack Manufacturing, Inc.

An employee was passing through a large metal door when the door closed on the employee, resulting in a cracked rib.

Nutmeg Container Corporation

An employee was preparing to cut lumber on a panel saw when the clamp engaged and caught the employee's left middle finger, resulting in a fingertip amputation.

RESILUX AMERICA, LLC

An employee was watching as a technician worked with a machine. The machine's parts were manually moved while the employee's hand was inside the machine, and his fingertip was amputated. The incident took place during a training activity.

Comar LLC

On October 14, 2025, an employee was on a step platform showing another employee the support bracket for a blow pin assembly on a blow molding machine that needed repaired. The blow pin assembly came up and pinched the injured employee's right middle finger, resulting in a broken finger and a laceration to the top of the hand.

Yoshino America Corporation

On August 22, 2025, an employee was helping to move a 700-pound compressor cylinder cap head into position to slide down the bolt holes onto the bottom half of the cylinder. When a bolt hole aligned, his left index fingertip was caught in it. The cap came down and amputated the fingertip.

Polytainers, Inc

A maintenance employee was working on a conveyor when his thumb was caught in the chain/sprocket area causing an amputation to the thumb tip. The machine was running at the time of the incident.

Silgan Closures America - Champaign, IL

On March 20, 2025, at approximately 11:02 AM, an employee was shrink wrapping a pallet when he lost his balance and fell to ground. The employee sustained a hip and leg injury that required hospitalization and surgery.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.