105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Advanced Flexible Composites, Inc

Other fall to lower level 6 to 10 feet · Fractures

Federal OSHA recorded a severe workplace injury at Advanced Flexible Composites, Inc, 14 Walter Ct, LAKE IN THE HILLS, ILLINOIS 60156 on — Fractures, affecting the leg(s), unspecified.

An employee was using a straight ladder to clean a horizontal coater. The employee slipped while descending the ladder, falling 6 to 8 feet to the cement floor and fracturing a leg. The employee was hospitalized.

Hospitalized Leg(s), unspecified Straight ladders

Advanced Flexible Composites, Inc

An employee was making paper bags. As the employee was cleaning dried ink off a roller using a hand scraper, the scraper was caught in the roller. His left thumb was then pulled into the roller and the tip was amputated.

Advanced Flexible Composites, Inc

An employee was adjusting the blade on a horizontal coating machine when the spring popped off. The employee and a coworker tried to fix the machine by holding up the blade and reattaching the spring. The spring then partially amputated the employee's finger in a pinch point.

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Petroleum Service Corporation

An employee was preparing a tank car for loading while chipping away solidified product in the manway opening of the tank car. A pressure noise within the tank car startled the employee, causing him to stumble backward and fall approximately 10 feet over the guard railing at the chemical loading rack to the ground. The employee suffered fractured vertebrae, a fractured right wrist and ankle, and a dislocated jaw.

Absolics Inc.

An employee was installing an electrical tray remover from a ladder. As he was descending, his missed a step and fell 6-7 feet to the floor. The employee suffered a head injury.

American Residential Products, Inc.

Two employees were installing spray foam insulation in the attic of a new residential construction. The injured employee fell 8 feet from an A-frame ladder to the floor. The employee suffered lacerations, abrasions, and a head injury.

Berkheimer Maintenance

An employee was on a raised platform attaching wires to electrical boxes. The employee fell approximately 8 feet to the floor below and struck an exit sign on the way down, resulting in an injury to his face.

High-Tec Industrial Services, Inc.

An employee was in a forklift man basket fixing a garage door opener when they fell approximately 8 feet to the concrete ground below. The employee suffered head and back injuries as well as kidney bruising.

New England Wire Products Inc.

An employee was operating a shear to cut metal parts when two of their fingers contacted the blade. This resulted in amputation of the left middle and index fingertips.

Johnson Industrial Coatings, LLC.

On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.

TV GPMC, L.L.C.

A maintenance employee was climbing a fixed roof access ladder to perform work on an HVAC unit when they fell from the ladder, over the second-floor railing, and onto the stairs below. The total distance of the fall was over 20 feet. The employee suffered multiple fractures that required hospitalization.

TCI, INC.

At about 8:00 p.m. on September 8, 2025, an employee was cleaning an extruder. While he was brushing built-up powder, his hand brushed the extruder screws. The screws caught his right index finger and amputated about a quarter inch of it.

Tnemec Company, Inc.

At about 10:30 a.m. on August 7, 2025, a warehouse technician working for Tnemec Company, Inc., began sweating profusely a half-hour into their shift. The employee was using a forklift to move staged pallets of paint to a shrink-wrapper, shrink-wrap the pallets, and then load the pallets onto a truck using a forklift. The employee became ill about two hours later and was hospitalized for heat-related illness.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.