Caught in running equipment or machinery during maintenance, cleaning · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Advanced Flexible Composites, Inc, 14 Walter Ct, LAKE IN THE HILLS, ILLINOIS 60156
on — Amputations, affecting the fingertip(s).
Final narrative
An employee was making paper bags. As the employee was cleaning dried ink off a roller using a hand scraper, the scraper was caught in the roller. His left thumb was then pulled into the roller and the tip was amputated.
AmputationFingertip(s)Printing machinery and equipment, unspecified
More severe injuries at Advanced Flexible Composites, Inc
An employee was adjusting the blade on a horizontal coating machine when the spring popped off. The employee and a coworker tried to fix the machine by holding up the blade and reattaching the spring. The spring then partially amputated the employee's finger in a pinch point.
An employee was using a straight ladder to clean a horizontal coater. The employee slipped while descending the ladder, falling 6 to 8 feet to the cement floor and fracturing a leg. The employee was hospitalized.
Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.
An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.
An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 325510)
An employee was operating a shear to cut metal parts when two of their fingers contacted the blade. This resulted in amputation of the left middle and index fingertips.
On October 5, 2025, an employee was pulling a pressure washer hose when it it disconnected from the cooker. The employee was struck by jets of high-pressure water, resulting in lacerations to their left thigh requiring surgery. The employee was hospitalized.
A maintenance employee was climbing a fixed roof access ladder to perform work on an HVAC unit when they fell from the ladder, over the second-floor railing, and onto the stairs below. The total distance of the fall was over 20 feet. The employee suffered multiple fractures that required hospitalization.
At about 8:00 p.m. on September 8, 2025, an employee was cleaning an extruder. While he was brushing built-up powder, his hand brushed the extruder screws. The screws caught his right index finger and amputated about a quarter inch of it.
At about 10:30 a.m. on August 7, 2025, a warehouse technician working for Tnemec Company, Inc., began sweating profusely a half-hour into their shift. The employee was using a forklift to move staged pallets of paint to a shrink-wrapper, shrink-wrap the pallets, and then load the pallets onto a truck using a forklift. The employee became ill about two hours later and was hospitalized for heat-related illness.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.