Federal OSHA recorded a severe workplace injury
at Bifinger Westcon, Inc., 29619 Spur Avenue, HUDSON, SOUTH DAKOTA 57034
on — Heat (thermal) burns, unspecified, affecting the nonclassifiable.
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Final narrative
An employee was working in the distillation building of a biofuel plant installing new piping. He was unbolting steel pipe to install a butterfly valve. A fire occurred and two employees were burned. One employee was treated and released. The other employee was hospitalized.
An employee was performing oversight for the welding of a pipeline launcher door on a construction project. Two welders were performing arc welding, one on the interior diameter of the pipeline launcher door, and the other on the outside diameter of the launcher door when a flash fire occurred. The injured employee sustained first- and second-degree burns to the face, neck, back, and hands.
While on a scissor lift, an employee was grinding a steel pipe. Sparks from the grinder ignited some nearby rags that had been used to apply coating treatments to the pipe. This fire subsequently ignited the employee's clothing. The employee sustained burns to approximately 46% of their body and was hospitalized.
An employee was working in an area where another company was also working. The other company's employees were using an electric hydraulic pump to remove the bolts of the frac valve. The wiring of the torque wrench and pump unit were then charred and a flash fire occurred. The employee sustained second-degree burns to their face and neck.
On October 17, 2023, an employee was at a sink while using a solvent to unclog a vacuum trap dip tube that contained solids from pinacolborane distillation. During this process, the sink caught on fire and the solvent bottle containing tert-butyl methyl ether fell into the burning sink. The employee attempted to remove the solvent bottle which also caught on fire and suffered burns to their neck and left hand.
An employee was under a railcar cleaning up dust with a vacuum hose. The hose caused a spark that caused a flash fire that ignited the employee's clothing. The employee sustained second- and third-degree burns over 83% of his body.
More severe injuries in this industry (NAICS 237120)
An employee was acting as a spotter for a forklift operator. While its forks were being raised, the forklift came into contact with a power line. The employee was touching the forklift's metal frame at the time and was shocked on the left palm. The employee suffered burns to both the left palm and the sole of the left foot.
An employee was working as a fire watch. The employee was exposed to anhydrous ammonia and was not able to see while climbing down a ladder due to eye irritation. The employee fell and was hospitalized for a broken ankle.
An employee was standing on the ground awaiting the lowering of a pipe. After the pipe was lowered to the ground by a skid steer, it rolled and struck the employee's left leg. The employee was hospitalized with a fractured leg.
An employee was tightening a gas pipe with a wrench when the wrench slipped from his hand. The employee's arm then hit a metal cross-brace, resulting in a lacerated arm.
An employee was moving a tensile strength test device with a dolly. The device fell from the dolly onto the employee's right leg, causing a compound fracture.
An employee was walking past a crossover conveyor when a ramp came down and hit them in the back. The employee sustained a broken back vertebra, as well as a concussion, and was hospitalized.
An employee was using a hook tool to pull a pallet onto the lift gate of a tractor trailer. The hook detached from the underside of the pallet, causing the employee to fall backward off the lift gate. The employee landed on the concrete parking lot about 5 feet below, suffering fractures to the skull and two thoracic vertebrae.
An employee was walking on a truss table when he lost his balance and fell approximately 3 feet to the floor. The employee sustained a dislocated and fractured left ankle.
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