Badger Magnetics, Inc.

An employee was installing a 15-amp breaker in an electrical panel when a 12-gauge ground wire touched the positive busbar of the panel, resulting in an arc flash. The employee sustained a second-degree burn to their left hand.

An employee was repairing an HVAC system in the drop tile ceiling of a conference room when they were shocked, causing them to fall from the ladder. The employee sustained burns to their right middle and ring fingers.

An employee was replacing a contactor inside an electrical panel attached directly to a press. The press itself was receiving power from another main panel. After replacing the contactor, the employee flipped the switch and an arc flash occurred, burning the employee's elbow, bicep, and neck.

An employee was attempting to switch a medium-voltage primary cable and install a 200-amp fuse barrel. The employee contacted the bottom of the switch gear cradle for the fuse barrel, causing an arc blast. The electricity entered the employee s left hand and exited his big toes, resulting in electric shock and burns to the left hand, arm, shoulder, and both feet. The employee was hospitalized.

On December 6, 2023, an employee of Duke Energy was working on a single-phase 120-/240-volt parallel service re-tap when a secondary flash occurred in an underground service. The employee suffered a second-degree burn to the face and was hospitalized.

An employee was being trained on a winding machine when his glove became stuck on tape. While freeing his glove, the machine was activated and started winding. His arm was pulled into the machine, resulting in a fractured left forearm.

The injured employee was cleaning up tools and equipment around a transformer that was being assembled. Other employees were removing the mobile work platforms from around the connections lattice of the transformer. The connections lattice fell over on top of the injured employee, causing fractures to their ribs, pelvis, and foot.

An employee was preparing to remove enamel from copper leads by soaking them in a liter container of formic acid when one of the bottles fell. The employee was splashed with formic acid, resulting in first- and second-degree burns to his face.

An employee was using a crane and an L-shaped lifting device to remove a coil of aluminum material off a de-reeler. The L-shaped lifting device got hung up on part of the de-reeler. The L-shaped lifting device slipped off and struck the employee in their right side. The employee sustained internal lacerations to their liver and kidney.

An employee was setting up a machine. The machine's jog function was activated while the employee's left hand was on the rotating table of the machine, and the hand was pulled into the next station of the machine. The employee was hospitalized with a laceration to the wrist that cut an artery, and they required surgery. The machine was not locked out/tagged out at the time.

The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.

An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.

A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.

An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.

An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.