105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Waupaca Foundry Inc. (Plant 2,3)

Struck by object falling from vehicle or machinery-other than vehicle part · Avulsions, enucleations

Federal OSHA recorded a severe workplace injury at Waupaca Foundry Inc. (Plant 2,3), 1955 Brunner Drive, WAUPACA, WISCONSIN 54981 on — Avulsions, enucleations, affecting the lower leg(s).

On July 13, 2017, an employee was moving a molding pattern from a staging rack to a plywood skid. The employee was lifting the pattern with a hoist when the bolt pulled out of the pattern. The pattern fell on the employee's lower legs. The employee suffered shin avulsions and a broken left leg.

Hospitalized Lower leg(s) Dies, molds, patterns

Waupaca Foundry Inc. (Plant 2,3)

An employee was inside a sand muller machine using an air hose to clean out sand. The machine was activated and a metal mixer piece lacerated their upper thigh and fractured their femur. That machine was not locked out/tagged out.

Waupaca Foundry Inc. (Plant 2,3)

An employee was repositioning a chill adder so that the pig tubs behind it could be removed. The employee lost their balance and their finger was pinched between the chill adder and the pig tub, resulting in a fingertip amputation.

Waupaca Foundry Inc. (Plant 2,3)

An employee was preparing to work on the brakes of an overhead crane when the brake shoes were removed on the static brake and the crane moved. The employee was caught between the crane trolley and the beam, suffering a spleen injury that required surgery.

Waupaca Foundry Inc. (Plant 2,3)

An employee suffered a fingertip amputation when the hydraulics released and their finger was caught within a space between the bar of the magnet and the claw of the manipulator machine.

Waupaca Foundry Inc. (Plant 2,3)

On October 17, 2017, an employee was polishing a part on a manual lathe with an emery cloth while wearing gloves. The emery cloth or glove became entangled in the lathe's rotating part, and the employee's right middle finger was partially amputated.

View Waupaca Foundry Inc. (Plant 2,3)'s full OSHA safety record →

Star Pipe Products LTD

An employee was using a crane. The hook slipped and a fitting fell onto a finger on the employee's left hand causing a fracture and laceration.

KP Building Products, Inc.

An employee was transporting an 800-pound die on a cart from the tool room. The employee was pulling the cart when it struck a metal plate on the floor. This caused the cart to tip forward and the die to slide off the cart. The die struck the employee's left foot and their second toe was amputated.

BJ'S WHOLESALE CLUB, INC.

An employee was using a forklift to load pallets of product on a trailer. He exited the forklift to adjust a pallet by hand. The pallet fell on him, resulting in an injury to the left leg.

International Steel and Counterweights LLC

An employee was lifting a 500-pound steel counterweight off a pallet using a magnetic hold jib crane. The counterweight detached from the crane and the employee sustained a left foot/toe fracture that required surgery.

Seneca Mechanical, LLC

An employee was using a pipe wrench to turn a 42-foot-long steel pipe on jack stands to weld the bottom portion. The pipe fell off the stands, striking the injured employee on his left shin. The employee sustained a left leg fracture at the shin area as well as a tibia fracture that required surgery.

Benton Foundry, Inc.

An employee was realigning two halves of a core box on a core-making machine. Pneumatic pressure released, causing the core box to close on the employee's right thumb. The thumb tip was amputated between the nail and the knuckle.

American Cast Iron Pipe Company

An employee was performing maintenance/electrical work inside a substation, and used a ladder to access the top of a panel box. The employee fell 8-9 feet from the top of the panel box to the ground. The employee was hospitalized with fractures to their ribs and a shoulder injury.

NIBCO INC.

An employee's hand was caught in a pinch point in the area of a conveyor for a flask running out of a foundry molding machine. The employee's ring finger was crushed and partially amputated at the base.

American Castings, LLC

An employee noticed a block was out of place under the weighted mold frame. The employee used another block to push the block out and replace it. When the block came out, the frame came down on his right ring and little fingers. The employee sustained a fracture and partial amputation to the ring fingertip.

OSCO Industries Inc.

An employee was using a fork truck to move a tub containing molten iron that had been drained from the cupula. The tub tipped over and the molten metal came in contact with water. This caused the molten iron to splash back and burn the employee's upper torso.

RG Professional Carpenter, Inc.

The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.

General Thermodynamics, Inc.

An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.

Sargento Foods Inc

A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.

Asher Enterprises, Inc.

An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.

Consolidated Electrical Distributors Inc.

An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.