105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Nemak USA Inc.

Injured by slipping or swinging object held by injured worker · Amputations

Federal OSHA recorded a severe workplace injury at Nemak USA Inc., 2170 Old Sylacauga Highway, SYLACAUGA, ALABAMA 35150 on — Amputations, affecting the finger(s), fingernail(s), unspecified.

An employee was attempting to drive out an insert in a die with a sledge hammer. He missed the insert while swinging the sledge hammer, and his left index finger was then caught between the sledge hammer handle and die, suffering a fracture and partial amputation.

Hospitalized Amputation Finger(s), fingernail(s), unspecified Sledges, sledgehammers

Nemak USA, Inc.

An employee in the melt department was getting ready to put a recirculation pump into the pump housing area. He first put the pump in a cabinet to warm it up to avoid thermal shock. It shifted and the cold refractory contacted the hot metal. Molten metal contacted the employee, resulting in third-degree burns between their knee(s) and ankle(s). The employee was wearing some personal protective equipment (PPE) at the time but this was breached by the molten metal.

Nemak USA, Inc.

An employee was sliding a steel work table when the table caught on an uneven surface and tipped over onto his left leg causing a fracture.

Nemak USA, Inc.

An employee was troubleshooting an issue with a dust collector when his hand was pulled into the pulley of the power transmission belt, resulting in a partial amputation to his right ring finger.

Nemak USA, Inc.

An employee entered the protective cell and was removing the steel liners from the die. The employee stepped up to the die, placing his left hand on the die surface to steady himself. The die core slide moved forward and the employee's fingers were caught between the core slide and the core guide plate, resulting in partial amputations to the left middle and ring fingers.

Nemak USA, Inc.

An employee was preparing a machine for setup and leaned forward to clean off an area. As he was backing out he misstepped over a hose, lost balance, and fell backward into the gravity slide table striking the left side of his back and head. The employee sustained a back contusion and a laceration (approximately 1 inch) to the head.

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Mako Contracting, LLC

An employee was using a saw to cut a piece of concrete when the piece gave way and pushed the saw into the employee's leg. The employee's leg was lacerated, requiring stitches and hospitalization.

East Penn Manufacturing

An employee was using a utility knife to cut honeycomb paper when the knife amputated their left index fingertip.

Ash Brothers Fireplace and Chimney Co

An employee was cleaning a resident's chimney. While using a drill, the employee's glove became caught in the drill and their finger was fractured.

RPM & Associates Inc

An employee was grinding some hardfacing on a bulldozer blade when the 9-inch grinder kicked back and lacerated his left leg above the knee. The employee was hospitalized and required surgery.

Tenaris Hickman

An employee was operating a rotating tool to place thread protectors on the end of pipe. Her left hand was on the rotating part of the tool when the tool engaged, resulting in a left forearm fracture and a thumb laceration.

Regal Rexnord LLC in McAllen Texas

An employee was adjusting the oscillator pressure injector on a die-cast machine when his right thumb contacted the adjustment handle. The machine oscillated and closed on his right thumb. The tip of the thumb was pinched and amputated between the die and the handle.

Nemak USA, Inc.

An employee in the melt department was getting ready to put a recirculation pump into the pump housing area. He first put the pump in a cabinet to warm it up to avoid thermal shock. It shifted and the cold refractory contacted the hot metal. Molten metal contacted the employee, resulting in third-degree burns between their knee(s) and ankle(s). The employee was wearing some personal protective equipment (PPE) at the time but this was breached by the molten metal.

R.C.M. Industries, Inc. dba Aallied Die Casting Company of Illinois

On May 15, 2025, an employee was assisting with troubleshooting an issue with a die in a die casting machine. While unjamming the machine, the employee's finger was caught between a section of the die and a wooden spacer. The employee's left middle fingertip was amputated.

Whitehead Die Casting Company

An employee was checking the die casting machine when the cavity access door closed behind him and the employee sustained eight fractured ribs. The employee was hospitalized.

Pace Industries, LLC

An employee was using a vertical band saw to cut a piece of square metal tubing when their left hand contacted the saw blade and their middle finger was amputated.

Sysco Gulf Coast, LLC

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Ampler Pizza II LLC

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

Birdsong Corporation

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

Pilgrims

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.