105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Waupaca Foundry Inc.

Caught in running equipment or machinery, n.e.c. · Fractures

Federal OSHA recorded a severe workplace injury at Waupaca Foundry Inc., 18986 Route 287, TIOGA, PENNSYLVANIA 16946 on — Fractures, affecting the arm(s), unspecified.

Two employees had just finished installing a replacement sand bucket conveyor. One employee was adjusting the conveyor when the employee's arm was caught between the bucket and the door frame/opening to the elevator door. The employee's arm then hit the jog button, causing the moving conveyor to lift the employee to a point where the jog button was disengaged, stopping the belt. The employee suffered a deep laceration and broken arm, requiring hospitalization.

Hospitalized Arm(s), unspecified Conveyors-bucket, cup

Waupaca Foundry, Inc.

On March 14, 2025, in the top pick and sort area of the finishing department, an employee was sorting castings on an elevated work platform. They were working with a casting or piece of gating when their right little finger got pinched between the actuator plow and the casting or gating. The employee's fingertip was amputated.

Waupaca Foundry, Inc.

An employee was moving a part from a shaker table to a grinder when their left ring finger was caught between the part and the rotating grinder wheel resulting in amputation of the finger.

Waupaca Foundry, Inc.

An employee was removing slag from the walls of a receiver with a chipping hammer. The employee was caught between a hot metal carrier ladle and chisel bits and suffered a crushing injury to the torso that resulted in a lacerated liver. The employee was hospitalized.

Waupaca Foundry, Inc.

An employee was cleaning out a broaching machine at the end of a shift. The machine actuated, causing amputations to the employee's index finger (to the first knuckle) and ring finger (just above the second knuckle).

Waupaca Foundry, Inc.

On November 17, 2020, an employee was flipping the gating tree and pour cup on the line when the pour cup fell backward and crushed her left index finger on the shaker table resulting in a partial amputation.

View Waupaca Foundry Inc.'s full OSHA safety record →

Scout Surface Solutions

Employees were assembling and testing a butterfly valve unit and actuator combo. When the unit was function tested with air, the valve gate closed on an employee's left thumb resulting in a fracture and laceration.

Gilster-Mary Lee Corporation

An employee was doing a daily inspection of the sifter screen on a mixer when the mixer line activated. The armature for the screen struck the employee's right wrist. Their wrist was cut and their hand was fractured.

Maxwell Paper Products Co

An employee was being trained on a machine when a roller came down on their hand, resulting in a fracture and laceration.

Turkey Hill LLC

An employee was doing a dry run during the setup of an ice cream machine. The machine indexed and the filler head amputated the employee's left middle finger above the last knuckle.

Erie Strayer Company

An employee was on a 3-foot ladder guiding cable onto a spool during installation on an overhead door. As the control box was jogged, the employee's hand was caught between the cable and spool, resulting in a wrist and hand fracture.

Benton Foundry, Inc.

An employee was realigning two halves of a core box on a core-making machine. Pneumatic pressure released, causing the core box to close on the employee's right thumb. The thumb tip was amputated between the nail and the knuckle.

American Cast Iron Pipe Company

An employee was performing maintenance/electrical work inside a substation, and used a ladder to access the top of a panel box. The employee fell 8-9 feet from the top of the panel box to the ground. The employee was hospitalized with fractures to their ribs and a shoulder injury.

NIBCO INC.

An employee's hand was caught in a pinch point in the area of a conveyor for a flask running out of a foundry molding machine. The employee's ring finger was crushed and partially amputated at the base.

American Castings, LLC

An employee noticed a block was out of place under the weighted mold frame. The employee used another block to push the block out and replace it. When the block came out, the frame came down on his right ring and little fingers. The employee sustained a fracture and partial amputation to the ring fingertip.

OSCO Industries Inc.

An employee was using a fork truck to move a tub containing molten iron that had been drained from the cupula. The tub tipped over and the molten metal came in contact with water. This caused the molten iron to splash back and burn the employee's upper torso.

Main Line Clinical Labs

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

Ardent Mills

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

Zimmerman & Herr

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

McAneny Brothers, Inc.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

Metz Culinary Management LLC

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.