Poly-America

An employee suffered the amputation of the right middle fingertip while installing a chain over a drive gear sprocket on the ribbon blender.

An employee was working outside around a stationary pipe when his lower left leg contacted the pipe, breaking his shin bone.

An employee was cleaning up granules that spilled onto the floor from a vent hole at the resin transfer system and amputated the left index fingertip.

An employee was repairing a plastic bag winder and amputated the right pinky finger.

An employee removed the spark plugs and was rotating an engine to evacuate condensate from the cylinders. An unknown source ignited the condensate and natural gas. The employee sustained burns to the back of his hands and upper leg area.

An employee was operating a front-end loader when a hydraulic line broke, causing the front-end loader to catch on fire. The employee jumped from the cab to the ground and sustained fractures to the T-6 vertebra and a heel.

An employee was near a hybrid separator when it malfunctioned, resulting in a flash fire that burned the employee's upper body.

An employee was moving two totes of turpentine. Noticing that one of them was leaking, he stopped his forklift and began to look for the leak. The forklift caught fire, and the employee suffered severe burns. He was hospitalized.

An employee was performing maintenance on a machine when part of an adjacent machine caught fire. The employee extinguished the fire and suffered smoke inhalation.

A subcontracted engineer was advising maintenance how to make a modification to the embossing roll system on a new line. Maintenance was bringing the motor and gearbox down with a crane. The load shifted when it was a few inches from the ground. The engineer went to catch/maneuver the gearbox and the fingers on his left hand were crushed between the I-beam base of the gearbox and the concrete floor. A finger was amputated.

On July 30, 2025, an employee was assisting co-workers in using a hoist to position an injection molding tool onto a work table. As the tool was being lowered, the slide section shifted, trapping and amputating the employee's right thumb tip.

An employee was manually lifting a film roll when their right middle fingertip was pinched between the roll and a metal beam, resulting in a fingertip amputation.

At about 10:00 a.m. on July 13, 2025, an employee was cleaning the adhesive from running rollers using a rag soaked in cleaning solvent to prevent contamination. The rag was caught between two rollers and pulled the employee's right hand between the rollers. The employee sustained right hand crushing injuries, de-gloving injuries (palmer and dorsal sides), and fractures. The employee was hospitalized and required surgery. The machine was not locked out/tagged out at the time.

An employee working on a sheet line was removing masking from the underside of plastic sheeting that was being lifted by a vacuum lift. The plastic sheet measured 4 feet wide, 14 feet long, and approximately 1 inch thick, and it weighed approximately 300 pounds. The vacuum lost suction and dropped the plastic sheet onto the employee's arm, pinning it between two sheets and resulting in a broken right forearm.

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.