105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Erie Bronze & Aluminum Company

Explosion of nonpressurized vapors, gases, or liquids · Third or fourth degree heat (thermal) burns

Federal OSHA recorded a severe workplace injury at Erie Bronze & Aluminum Company, 6300 West Ridge Rd, ERIE, PENNSYLVANIA 16506 on — Third or fourth degree heat (thermal) burns, affecting the multiple body parts, n.e.c..

An employee was preparing a molten metal alloy mix to pour a sample for quality testing when the alloy exploded, causing second and third degree burns to the back of his neck, arms, and legs.

Hospitalized Multiple body parts, n.e.c. Molten or hot metals, slag

Erie Bronze & Aluminum Company

An employee was using a 30-inch grinder to grind an aluminum casting when the grinding wheel exploded causing shrapnel injuries to the employee's abdomen and thigh. When the wheel exploded, it also pushed the aluminum casting into the employee with force.

View Erie Bronze & Aluminum Company's full OSHA safety record →

Duke Energy Ohio Inc.

An employee was repairing an underground gas main when natural gas ignited and an explosion and fire occurred. The employee sustained burns.

FERRELLGAS INC

An employee was lighting the pilot light on a water heater. Gas ignited, causing a flash fire and explosion at the residential property. The employee suffered burns to the head, neck, upper torso, and upper extremities.

Supreme Mechanical Services

An employee was preparing a reach in cooler (fry cooler) and charging the system with refrigerant (R290)with his gauges. When the employee removed the gauges from the liquid line service valve, the refrigerant immediately escaped, and the liquid refrigerant exploded due to an unknown ignition source. The employee was burned on the face, hands, abdomen and knees.

Par Mar Store 226

An employee was lighting a gas stove/pizza oven when an explosion occurred due to a natural gas buildup. The employee sustained first- and second-degree burns to the face, neck, arms, hands, and legs.

Kugler Oil Company

An employee was re-lighting a sulfur burner while another employee increased the pressure on the gas valve. A gas explosion occurred. The employee sustained second-and third-degree burns to their arm, hand, chest, abdomen, and neck.

Regal Rexnord LLC in McAllen Texas

An employee was adjusting the oscillator pressure injector on a die-cast machine when his right thumb contacted the adjustment handle. The machine oscillated and closed on his right thumb. The tip of the thumb was pinched and amputated between the die and the handle.

Nemak USA, Inc.

An employee in the melt department was getting ready to put a recirculation pump into the pump housing area. He first put the pump in a cabinet to warm it up to avoid thermal shock. It shifted and the cold refractory contacted the hot metal. Molten metal contacted the employee, resulting in third-degree burns between their knee(s) and ankle(s). The employee was wearing some personal protective equipment (PPE) at the time but this was breached by the molten metal.

R.C.M. Industries, Inc. dba Aallied Die Casting Company of Illinois

On May 15, 2025, an employee was assisting with troubleshooting an issue with a die in a die casting machine. While unjamming the machine, the employee's finger was caught between a section of the die and a wooden spacer. The employee's left middle fingertip was amputated.

Whitehead Die Casting Company

An employee was checking the die casting machine when the cavity access door closed behind him and the employee sustained eight fractured ribs. The employee was hospitalized.

Pace Industries, LLC

An employee was using a vertical band saw to cut a piece of square metal tubing when their left hand contacted the saw blade and their middle finger was amputated.

Main Line Clinical Labs

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

Ardent Mills

An employee was walking into the motor control center (MCC) room when his right ring finger was caught in the hinge of a doorway. He sustained an open phalanx fracture, which resulted in a partial amputation above the first knuckle.

Zimmerman & Herr

An employee was changing the spacing on a telehandler's forks. A fork slipped, and the employee's left index finger was caught between it and the mast. The fingertip was medically amputated at the first knuckle.

McAneny Brothers, Inc.

An employee was pulling down a broken skid with a forklift. When the employee backed up the forklift to get the forks out of the skid he pulled down, he contacted the forks of another parked forklift, fracturing both of his legs. He was hospitalized.

Metz Culinary Management LLC

An employee was carrying cups back to the kitchen when her foot got caught on a cart and she fell face-first. During the fall, a piece of glass from a cup cut the inside of her mouth, severing an artery. She also sustained a laceration on her lower lip. The employee was hospitalized.