105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

GENERAL PLASTICS & COMPOSITES, L.P.

Ignition of vapors, gases, or liquids · Third or fourth degree heat (thermal) burns

Federal OSHA recorded a severe workplace injury at GENERAL PLASTICS & COMPOSITES, L.P., 6910 E. Orem Drive, HOUSTON, TEXAS 77075 on — Third or fourth degree heat (thermal) burns, affecting the multiple body parts, n.e.c..

An employee was investigating smoke coming from a 55-gallon drum of resin sitting on a heated rack. After investigating the smoke, he began walking away from the drum; it ignited, producing a ball of fire. He suffered second- or third-degree burns to the right side of his face, back, arm, and knee area. He was hospitalized, requiring surgery.

Hospitalized Multiple body parts, n.e.c. Resins

GENERAL PLASTICS & COMPOSITES, L.P.

An employee was operating a 40" rubber mill and clearing a jam when his gloved left hand was caught and pulled in between the rollers of the mill. All four fingers on the left hand were amputated. The employee was hospitalized for surgery. The machine was guarded at the time.

GENERAL PLASTICS & COMPOSITES, L.P.

An employee was working on a filament winding machine when his finger became stuck in the fiberglass. He sustained a right middle finger amputation at the first digit.

GENERAL PLASTICS & COMPOSITES, L.P.

An employee was being trained to use a manual lathe when her hand was caught and pulled into the wrap, causing her to flip over the lathe and injuring her arm.

GENERAL PLASTICS & COMPOSITES, L.P.

An employee was about to reposition a mandrel by hand when a puller engaged, causing the tooling to press against the puller plate. The employee's ring fingertip and nail were lacerated.

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Sam Galloway Ford, Inc.

An employee was cleaning a cordless drill. As they applied brake fluid to the drill and pulled the trigger, the fluid ignited. The employee suffered burns to the face, hands, and arms.

Canfor Southern Pine, Inc.

An employee was welding on a rack when sparks ignited residual diesel on his pants. The employee sustained first-, second-, and third-degree burns.

Freedom Trailers, LLC

An employee was spraying glue to the floor of an enclosed cargo trailer. The fumes made contact with the heater causing a flash fire. The employee suffered burns to their face and right hand.

Flora-Bama Management, LLC

An employee was replacing a valve in the gas line to the fryer. The shutoff valve malfunctioned resulting in a gas leak that then ignited. The employee sustained burns requiring hospitalization.

JANUS INTERNATIONAL GROUP, LLC

An employee was using a torch when a hole in the oxygen line leaked gas that then ignited. The employee sustained burns to the left palm and wrist.

NOV Inc.

An employee was working with fiberglass and resins. The employee was hospitalized after having difficulty breathing caused due to chemical exposure.

Viaflex, Inc.

The injured employee was letting air out of a winding shaft using scissors as a lift table was used to pull the roll off the shaft. The roll/cardboard core slid over the top of the injured employee's scissors and caused the scissors to amputate the employee's little fingertip at the nail base.

Wilsonart LLC

An employee was dropping off a skid of laminate to be cut at a table saw. The skid was lifted and the forks tilted forward when the stack slid forward and struck the injured employee. The employee was pinned between the laminate and the table of the saw, resulting in a back fracture and a laceration to the liver.

Viaflex, INC.

An employee was using a machine to cut a roll of plastic sheeting. The employee's right hand was at the end of the roll, and when the cutting mechanism of the machine cycled, the employee's right middle and ring fingers were cut, resulting in amputations to both fingers.

Orafol Americas Inc.

An employee was running acrylic film through an automated winding machine which wraps film around a cardboard cylinder core. He noticed that the film had slipped off the winder. He went to the front of the machine to re-attach the film to the winder spool. His fingers got caught between the film and the spool and his left arm was pulled up by the winder spool. The employee was hospitalized with a broken left forearm. Another employee injured their shoulder when pulling the first injured employee out of the machine.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.