Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

Dot Foods, Inc.

Exposure to other harmful substance-multiple routes of exposure · Other respiratory system symptoms-toxic, noxious, or allergenic effect

Federal OSHA recorded a severe workplace injury at Dot Foods, Inc., 1 Dot Way, MOUNT STERLING, ILLINOIS 62353 on — Other respiratory system symptoms-toxic, noxious, or allergenic effect, affecting the bODY SYSTEMS.

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An employee took a sweeper outside because the sweeper had caught on fire. Maintenance came outside with a fire extinguisher to put out the fire. The extinguisher chemicals flew into the employee's face and the employee swallowed some of it. The employee was hospitalized with difficulty breathing.

Hospitalized BODY SYSTEMS Chemical products, unspecified

Dot Foods, Inc.

An employee was performing preventative maintenance on an exhaust fan on the roof of the engine room. When the employee removed the lid to the exhaust fan, his hand slipped and contacted the belt inside the fan. The tip of his left ring finger was amputated.

Dot Foods, Inc.

On May 26, 2023, at approximately 2:30 AM, a sanitation employee was picking up a cardboard box in the freezer and slipped on black ice. The employee was hospitalized with a fractured left ankle that required surgery.

DOT FOODS, INC

An employee was standing in a warehouse next to a pallet, waiting for someone to get a pallet of product for him. A forklift struck the employee and crushed his leg.

DOT FOODS, INC

An employee was operating an enclosed pallet jack and stopped to scan a pallet. As the employee reached out to scan the pallet, the cord of the scanner hit the throttle of the pallet jack. The pallet jack lunged forward and pinched the employee's right leg against a doorway protection pole resulting in a lower leg fracture.

DOT FOODS, INC.

An employee was standing and talking to another employee when the employee suddenly passed out due to dehydration.

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Albemarle Corporation

On November 17, 2023, a maintenance employee opened a line and residual bromine was released. The employee sustained burns to their palm and left leg and also suffered an inhalation injury.

Jody Enterprises, Inc.

An employee was picking up trash bags on a route and putting the bags in the back of a garbage truck. The employee was compacting the trash when one of the bags released vapor and dust from chlorine and pool cleaning chemicals. The vapor and dust contacted the employee's eyes and mouth and were inhaled. The employee was hospitalized with chemical irritation to the eyes and lungs.

Brainerd Chemical Midwest, LLC.

On June 2, 2023, an employee was re-installing a repaired valve. When the employee applied pressure to the system to test the repair, air that contained peracetic acid (PAA) residue flowed from the tote filling wan. The employee contacted the PAA mist, resulting in hospitalization for second-degree chemical burns to the face, swelling of the lips and throat, and irritation to the lungs.

Performix Nutrition Systems, LLC

An employee was pouring a copper food additive into a bucket when the product splashed into his eyes and face. The employee also inhaled and ingested the substance. The employee suffered copper poisoning.

Dairy Farmers of America

An employee was rebuilding a valve on a refrigeration system and had pumped down the ammonia in the system to conduct maintenance. He removed a cover and was sprayed by residual anhydrous ammonia. The employee sustained chemical burns to the face and hands and may have sustained a respiratory injury.

Kitchen Fresh Foods Inc

An employee was cleaning a depositor machine to setup for a new product run. His right index finger was caught by moving parts in the depositor machine and the fingertip was partially amputated without bone loss.

Dietz & Watson Inc.

An employee was under a label machine, working to remove a jammed label. The machine partially amputated her left index finger at the first knuckle.

Heartland Coca-Cola Bottling Company LLC

An employee was operating an electric pallet jack. While standing beside the equipment, the pallet jack lurched forward, pinning the employee's leg against racking. The employee was hospitalized with a fractured right ankle.

Walmart, Inc.

An employee was on a top stock cart, moving items on shelving on the sales floor. The employee fell and suffered a broken left ankle. The employee was hospitalized, requiring surgery.

Walmart, Inc.

An employee was using a walkie stacker when the merchandise on it shifted and fell onto him. He suffered a head injury and a broken left leg that required surgery. He was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.