Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

Formosa Plastics Corporation, Texas

Struck by swinging or slipping object, other than handheld, n.e.c. · Crushing injuries

Federal OSHA recorded a severe workplace injury at Formosa Plastics Corporation, Texas, 201 Formosa Drive, POINT COMFORT, TEXAS 77978 on — Crushing injuries, affecting the fingertip(s).

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An employee was handling a catalyst hoist. As he tried to stop the load from swinging, his left little finger was caught between the hoist and a handrail. The fingertip was crushed.

Hospitalized Fingertip(s) Material and personnel hoists

Formosa Plastics Corporation - Texas

Two employees were removing a discharge hose on a portable pump. A 50% caustic solution sprayed onto the employees, one of whom suffered burns to the eyes as well as an abrasion to the side of the body where the hose struck them. The employee was hospitalized.

Formosa Plastics Corporation, Texas

An employee stepped on a piece of plywood used to cover a ground level opening containing hot water and vapors from a sump pump. The plywood failed and the employee fell into the opening approximately 3 feet resulting in second and third degree burns to the lower legs.

Formosa Plastics Corporation, Texas

At about 3:00 p.m. on December 3, 2020, an employee was switching out a one-ton chlorine cylinder in an ethylene glycol unit when a chlorine leak developed. The employee inhaled chlorine gas and was hospitalized.

Formosa Plastics Corporation, Texas

An employee was cleaning an auger when he dropped a tool in the machine. The moving auger amputated his finger as he attempted to retrieve the tool.

View Formosa Plastics Corporation, Texas's full OSHA safety record →

InterCon Construction, Inc.

A crew was pulling a 4-inch plastic gas pipe off a reel and straightening it for installation. The injured employee stepped up on the trailer to cut the last band holding the pipe in the coil on the reel. As he turned to step off the trailer, the end of the pipe rotated and sprung out of the cage surrounding the coil, striking the employee on the side of the head and knocking him off of the trailer into the roadway. The employee suffered head trauma that required hospitalization.

RAVA Construction, LLC

An employee and a co-worker were performing a pick inside a clear well. They rigged the skid pan that was full of broken concrete. When lifting, the load began to swing toward a wall. The employee tried to stop the skid pan from swinging and was struck by the pan, resulting in fractures to their left hip and wrist.

Stein, LLC

The employee had just completed refueling a lattice crane that was breaking up material and was winding the fuel hose back into the fuel truck when he was struck by the catwalk/stairs of the crane. The employee was hospitalized with a laceration to his backside, possible internal bleeding, and a broken hip.

7 Site & Utility, LLC

An employee was fusing 10-inch black rubber utility pipes together using a pipe fusion machine and could not get the pipes to set correctly. The employee used a nylon strap attached to an excavator to lift one side of a pipe off a steel plate. As his hand was between two pipes, the pipes came back together, partially amputating two of his fingers.

Sterling Steel Company, LLC

An employee was lifting four bags of a lime blend weighing approximately 10,000 pounds using a crane. The load swung and pinned the employee against a structural I-beam, resulting in fractures to the hip and pelvis.

General Polymeric Corporation

An employee was monitoring a rotary press when his left hand became caught in the machinery. The employee's left middle finger was amputated at the distal interphalangeal joint.

MCM Plastics, Inc.

An employee was sweeping in an area with powdered PVC on the floor and began having difficulty breathing and coughing up blood, The employee was hospitalized for inhalation of PVC.

Lawter Inc.

An employee was working on a pastillator machine, which processes resin-based materials into solid pastilles. His right hand became caught between the feed roller (operating at approximately 350 F) and the cooling belt. The employee s glove and shirt sleeve adhered to his arm due to the heat. The employee sustained third-degree burns to his right hand and forearm, requiring hospitalization and surgery.

AdvanSix, Inc.

An employee was troubleshooting a leak on a low pressure (less than 50 PSI) condensate line in the oxidation area of the plant. He was working to remove insulation around a valve when either the valve or the line failed, and hot condensate contacted his right arm, right abdomen area, and the front of both legs, resulting in second- and third-degree burns.

Rochling Machined Plastics

An employee was replacing a fan on a cooling unit. As he went to adjust a pump, the unit caught his right hand and the fan blades severely lacerated his index finger. He underwent a medical amputation to the finger.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.