Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

Formosa Plastics Corporation, Texas

Inhalation of harmful substance-single episode · Poisoning, toxic, noxious, or allergenic effect, unspecified

Federal OSHA recorded a severe workplace injury at Formosa Plastics Corporation, Texas, 201 Formosa Drive, POINT COMFORT, TEXAS 77978 on — Poisoning, toxic, noxious, or allergenic effect, unspecified, affecting the bODY SYSTEMS.

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At about 3:00 p.m. on December 3, 2020, an employee was switching out a one-ton chlorine cylinder in an ethylene glycol unit when a chlorine leak developed. The employee inhaled chlorine gas and was hospitalized.

Hospitalized BODY SYSTEMS Chlorine, chlorine bleach

Formosa Plastics Corporation - Texas

Two employees were removing a discharge hose on a portable pump. A 50% caustic solution sprayed onto the employees, one of whom suffered burns to the eyes as well as an abrasion to the side of the body where the hose struck them. The employee was hospitalized.

Formosa Plastics Corporation, Texas

An employee stepped on a piece of plywood used to cover a ground level opening containing hot water and vapors from a sump pump. The plywood failed and the employee fell into the opening approximately 3 feet resulting in second and third degree burns to the lower legs.

Formosa Plastics Corporation, Texas

An employee was handling a catalyst hoist. As he tried to stop the load from swinging, his left little finger was caught between the hoist and a handrail. The fingertip was crushed.

Formosa Plastics Corporation, Texas

An employee was cleaning an auger when he dropped a tool in the machine. The moving auger amputated his finger as he attempted to retrieve the tool.

View Formosa Plastics Corporation, Texas's full OSHA safety record →

Veterans Administration Medical Center

An employee was passing through a building when she suffered an allergic reaction to a cinnamon air freshener. The employee began to feel dizzy and ill, ultimately becoming unresponsive. The employee was hospitalized.

LA Ship

An employee wearing a blasting hood was preparing to blast inside a tank. The line that supplies the hood with breathing air was plugged into an argon line. The employee breathed the argon gas and fell. The employee was hospitalized for argon poisoning.

Phillips 66 Company

An employee was preparing a pump for maintenance. When the employee removed a cover, chemicals were released into the air. The employee was exposed to hydrogen sulfide and methyl mercaptan and was hospitalized.

County Materials Corporation

An employee was exposed to carbon monoxide that was leaking from a kiln. The employee lost consciousness and was hospitalized.

JML Landscaping

An employee was inside a trailer with a running lawn mower and sustained carbon monoxide poisoning.

General Polymeric Corporation

An employee was monitoring a rotary press when his left hand became caught in the machinery. The employee's left middle finger was amputated at the distal interphalangeal joint.

MCM Plastics, Inc.

An employee was sweeping in an area with powdered PVC on the floor and began having difficulty breathing and coughing up blood, The employee was hospitalized for inhalation of PVC.

Lawter Inc.

An employee was working on a pastillator machine, which processes resin-based materials into solid pastilles. His right hand became caught between the feed roller (operating at approximately 350 F) and the cooling belt. The employee s glove and shirt sleeve adhered to his arm due to the heat. The employee sustained third-degree burns to his right hand and forearm, requiring hospitalization and surgery.

AdvanSix, Inc.

An employee was troubleshooting a leak on a low pressure (less than 50 PSI) condensate line in the oxidation area of the plant. He was working to remove insulation around a valve when either the valve or the line failed, and hot condensate contacted his right arm, right abdomen area, and the front of both legs, resulting in second- and third-degree burns.

Rochling Machined Plastics

An employee was replacing a fan on a cooling unit. As he went to adjust a pump, the unit caught his right hand and the fan blades severely lacerated his index finger. He underwent a medical amputation to the finger.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.