Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

Formosa Plastics Corporation, Texas

Fall through surface or existing opening less than 6 feet · Third or fourth degree heat (thermal) burns

Federal OSHA recorded a severe workplace injury at Formosa Plastics Corporation, Texas, 201 Formosa Drive, POINT COMFORT, TEXAS 77978 on — Third or fourth degree heat (thermal) burns, affecting the lower leg(s).

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An employee stepped on a piece of plywood used to cover a ground level opening containing hot water and vapors from a sump pump. The plywood failed and the employee fell into the opening approximately 3 feet resulting in second and third degree burns to the lower legs.

Hospitalized Lower leg(s) Existing floor opening

Formosa Plastics Corporation - Texas

Two employees were removing a discharge hose on a portable pump. A 50% caustic solution sprayed onto the employees, one of whom suffered burns to the eyes as well as an abrasion to the side of the body where the hose struck them. The employee was hospitalized.

Formosa Plastics Corporation, Texas

At about 3:00 p.m. on December 3, 2020, an employee was switching out a one-ton chlorine cylinder in an ethylene glycol unit when a chlorine leak developed. The employee inhaled chlorine gas and was hospitalized.

Formosa Plastics Corporation, Texas

An employee was handling a catalyst hoist. As he tried to stop the load from swinging, his left little finger was caught between the hoist and a handrail. The fingertip was crushed.

Formosa Plastics Corporation, Texas

An employee was cleaning an auger when he dropped a tool in the machine. The moving auger amputated his finger as he attempted to retrieve the tool.

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RJ Tide Construction Company, INC.

An employee was spraying concrete sealer when they fell into a 3-foot drain hole. The employee landed on their feet and sustained a broken femur.

Luminous Personnel

A temporary employee walked across a wooden pallet to retrieve product to stock. When he walked back across the pallet, it broke, causing the employee to fall to the ground and sustain a fractured hip.

A & K Rentals, LLC

On April 10, 2023, at 12:00 PM, an employee was using a broom to clear rock from a building's foundation in preparation for a spray-on vapor barrier. There was a 4-foot deep trench next to the building where the employee was working and the soil at the trench's edge fell away. The employee fell into the trench and was hospitalized for a left pelvis and/or femur fracture.

C&S Enterprise, Inc.

An employee was walking up a steel staircase to check wiring in the electrical room. The staircase had a top platform with a grate that was sitting across the beams of the platform. The grate had shifted and as the employee stepped on it, it gave way, causing him to fall approximately 3 feet to the ground below. The grate landed on the employee and he was hospitalized for four transverse process fractures in the lower spine.

Sams Club

An employee was stocking the freezer and stepped on a wood pallet. The employee's foot went into the pallet and they sustained a right ankle fracture that required hospitalization and surgery.

General Polymeric Corporation

An employee was monitoring a rotary press when his left hand became caught in the machinery. The employee's left middle finger was amputated at the distal interphalangeal joint.

MCM Plastics, Inc.

An employee was sweeping in an area with powdered PVC on the floor and began having difficulty breathing and coughing up blood, The employee was hospitalized for inhalation of PVC.

Lawter Inc.

An employee was working on a pastillator machine, which processes resin-based materials into solid pastilles. His right hand became caught between the feed roller (operating at approximately 350 F) and the cooling belt. The employee s glove and shirt sleeve adhered to his arm due to the heat. The employee sustained third-degree burns to his right hand and forearm, requiring hospitalization and surgery.

AdvanSix, Inc.

An employee was troubleshooting a leak on a low pressure (less than 50 PSI) condensate line in the oxidation area of the plant. He was working to remove insulation around a valve when either the valve or the line failed, and hot condensate contacted his right arm, right abdomen area, and the front of both legs, resulting in second- and third-degree burns.

Rochling Machined Plastics

An employee was replacing a fan on a cooling unit. As he went to adjust a pump, the unit caught his right hand and the fan blades severely lacerated his index finger. He underwent a medical amputation to the finger.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.