Caught in running equipment or machinery during maintenance, cleaning · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Solo Cup Operating Corporation, 7575 S. Kostner Ave., CHICAGO, ILLINOIS 60652
on — Amputations, affecting the fingertip(s).
Final narrative
An employee was removing jammed blanks from a picker head assembly. The machine was jogged, causing the amputation of the employee's right index fingertip.
AmputationFingertip(s)Machinery, unspecified
More severe injuries at Solo Cup Operating Corporation
An employee was troubleshooting a defect in a mold base. The employee was checking for jammed plastic material in the mold when the clamp frame dropped. Their right middle finger was caught between the clamp frame and the mold base. The employee sustained a fingertip amputation and open fracture of the tuft of the distal phalanx.
On April 27, 2025, an employee was going to assist with a jam where the plastic (PET) sheet was not moving to the grinder. The employee was walking over when the sheet caught their leg and caused them to fall on the concrete floor. The employee sustained a fractured hip.
An employee was walking into a building from a parking lot. While walking around a water puddle, he tripped and fell to the cement, landing on and breaking his right hip.
An employee was repairing the gearbox in front of an extruder when he came in contact with molten plastic and sustained second degree burns to the left temple and third degree burns to the left forearm.
An employee was adjusting the chuck on a roll fed machine. He released the sidewall carriage chuck to decrease the tension and used his left hand to manually operate the lever while holding the core with this right hand. His right thumb was then caught between the roll core and the sidewall carriage chuck, resulting in a right thumb amputation.
Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.
An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.
An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 326140)
An employee was performing a maintenance task on a shape mold machine. The equipment had a clog preventing it from pumping material into the next stage. The employee's left hand was inside the hopper's butterfly valve when it unexpectedly turned. The employee's index and middle fingertips were partially amputated.
An employee was stacking used cardboard onto a pallet in the shipping and receiving area when he tripped over the scale by the loading dock door. The employee fell to the concrete floor and was hospitalized with a fractured left hip that required surgery.
On May 14, 2025, an employee was manually adjusting a plastic sheet entering the thermoforming oven when their right hand was pulled into the pin chain and idler wheel. The employee sustained the amputation of their middle finger.
At 6:30 p.m. on April 23, 2025, an employee was using a CNC panel saw when his fingers were pinned in by the pressure beam used to hold the board he was cutting. The sawblade, coming from beneath, amputated about 1/4 inch of his right little fingertip.
An employee was diagnosing an issue with a bagger that had jammed. The employee was cleaning out a piece of supporting equipment (a scrap barrel) when the blower motor contacted his right middle fingertip and fingernail, resulting in an amputation. The blower motor was not guarded at the time.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.