105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Dart Container Corporation

Caught, entangled in running powered equipment normal operation · Amputations involving bone loss

Federal OSHA recorded a severe workplace injury at Dart Container Corporation, 7575 S. Kostner Avenue, CHICAGO, ILLINOIS 60652 on — Amputations involving bone loss, affecting the Other finger(s) n.e.c..

On May 14, 2025, an employee was manually adjusting a plastic sheet entering the thermoforming oven when their right hand was pulled into the pin chain and idler wheel. The employee sustained the amputation of their middle finger.

Amputation Other finger(s) n.e.c. Extruding, injecting, forming, molding machinery n.e.c.

Dart Container Corporation

On August 8, 2024, at approximately 7:25 AM, an employee was performing startup activities when their left hand was caught between two rollers on a chrome roller unit. The employee's left little, middle, and ring fingers were crushed, and they sustained two fingertip amputations to the little and ring fingers.

Dart Container Corporation

An employee was re-assembling an air cylinder and aligning an end cap to fit properly with the cylinder barrel. When the end cap aligned and snapped into place, the employee's fingers were caught in the nip point where the end cap connects with the cylinder barrel. The employee sustained amputations to their left middle and ring fingertips.

Dart Container Corporation

An employee was bending over to pick up a marker from the floor. A whiteboard fell from its base and struck the back of the employee's head, causing a head injury.

Dart Container Corporation

An employee was working on a case erector line. A box got stuck coming out of the taper. The employee removed the box, placed it on the conveyor, and then grabbed the tape to clear the jam. The tape pulled his right hand back into the machine, past the guard, and between the two sprockets. His index finger was crushed.

Dart Container Corporation

In the thermal forming department, a machine was shut down because the sheet was wrapped around the rolls. The sheet was cleared, and the leader sheet was in place to start the line. During the start-up process, the sheet broke away from the leader sheet. An employee was on the east side of the chrome-roll stand between the scanner and draw rolls. The employee was trying to save the sheet and manually hand feeding the sheet into the draw rolls when his hand was caught between the rolls and his arm was pulled in. He suffered injuries to his fingers, hand, and arm up to the bicep and internal bleeding.

View Dart Container Corporation's full OSHA safety record →

Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

Day & Zimmermann Lone Star LLC

An employee was working on a production line. The employee went to retrieve parts that came out of the parts holder, and their left hand became caught between a chain and a sprocket. Three fingers on the hand were amputated.

Ingalls Shipbuilding

An employee was hooking up bundled tie-downs with a chain. While he was holding a hook, the other hook was unlocked. This caused the employee's hook to slide down and pinch his right index finger between the chain and the shackle. He suffered an amputation to the fingertip (without bone loss), as well as an open fracture.

Galaxy Balloons Inc.

An employee was operating a pad printer. The employee's finger was caught in the printer and they suffered a fingertip amputation. The part of the printer that caught the employee's finger was unguarded at the time.

Carpenter Company

An employee was performing a maintenance task on a shape mold machine. The equipment had a clog preventing it from pumping material into the next stage. The employee's left hand was inside the hopper's butterfly valve when it unexpectedly turned. The employee's index and middle fingertips were partially amputated.

Benchmark Foam, Inc.

An employee was stacking used cardboard onto a pallet in the shipping and receiving area when he tripped over the scale by the loading dock door. The employee fell to the concrete floor and was hospitalized with a fractured left hip that required surgery.

UNITED INDUSTRIES, INC.

At 6:30 p.m. on April 23, 2025, an employee was using a CNC panel saw when his fingers were pinned in by the pressure beam used to hold the board he was cutting. The sawblade, coming from beneath, amputated about 1/4 inch of his right little fingertip.

Dart Container Corporation of Georgia

An employee was diagnosing an issue with a bagger that had jammed. The employee was cleaning out a piece of supporting equipment (a scrap barrel) when the blower motor contacted his right middle fingertip and fingernail, resulting in an amputation. The blower motor was not guarded at the time.

International Cushioning Company, LLC

An employee was loading 1/16-inch polyethylene foam into an auger feed for recycling when a fire ignited at the feed from residual isobutane gas. The employee was hospitalized with first-, second-, and third-degree burns to their hands, head, and face. Flame-retardant personal protective equipment was not used.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.