105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

PEPSI MIDAMERICA COMPANY

Ignition of vapors, gases, or liquids · Heat (thermal) burns, unspecified

Federal OSHA recorded a severe workplace injury at PEPSI MIDAMERICA COMPANY, 2605 W MAIN STREET, MARION, ILLINOIS 62959 on — Heat (thermal) burns, unspecified, affecting the upper and lower limb(s).

On 10/07/2019, at approximately 17:45, an employee was filling a propane tank inside a scrubber when a static ignition source was created and ignited the propane vapors in the area, causing a flash fire. The employee received burns to the left arm and both legs, requiring hospitalization.

Hospitalized Upper and lower limb(s) Propane

Sam Galloway Ford, Inc.

An employee was cleaning a cordless drill. As they applied brake fluid to the drill and pulled the trigger, the fluid ignited. The employee suffered burns to the face, hands, and arms.

Canfor Southern Pine, Inc.

An employee was welding on a rack when sparks ignited residual diesel on his pants. The employee sustained first-, second-, and third-degree burns.

Freedom Trailers, LLC

An employee was spraying glue to the floor of an enclosed cargo trailer. The fumes made contact with the heater causing a flash fire. The employee suffered burns to their face and right hand.

Flora-Bama Management, LLC

An employee was replacing a valve in the gas line to the fryer. The shutoff valve malfunctioned resulting in a gas leak that then ignited. The employee sustained burns requiring hospitalization.

JANUS INTERNATIONAL GROUP, LLC

An employee was using a torch when a hole in the oxygen line leaked gas that then ignited. The employee sustained burns to the left palm and wrist.

Liberty Coca-Cola Beverages, LLC

An employee was delivering beverages when he fell from the truck's liftgate to the ground. The employee sustained a fractured wrist, a dislocated shoulder, and bruised ribs.

The American Bottling Company

An employee was performing maintenance under a van. The van slipped off the jack and struck the employee, who suffered broken ribs in the left upper torso. The employee was hospitalized.

Sqwincher Activity Drink

During scheduled preventative maintenance, an employee was searching for vertical bagger shafts. Upon locating a box thought to contain new shafts, the employee removed two high-powered magnets from bubble wrap. The magnets forcefully attracted to each other and amputated the employee's fingertip.

Buffalo Rock Company

An employee was walking beside a pallet jack while operating it and became pinned between the pallet jack and some pallets. The employee sustained a fractured left leg.

CB Manufacturing Company, Inc.

An employee was replenishing product in a warehouse aisle. They collapsed and fell onto their back, striking their head on the concrete and suffering a laceration to the back of their head and injuries requiring hospitalization and brain surgery.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.