105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Castwell Products, LLC

Struck by object falling from vehicle or machinery-other than vehicle part · Soreness, pain, hurt-nonspecified injury

Federal OSHA recorded a severe workplace injury at Castwell Products, LLC, 7800 N. Austin Ave., SKOKIE, ILLINOIS 60077 on — Soreness, pain, hurt-nonspecified injury, affecting the multiple upper extremities locations, n.e.c..

An employee was moving a ladle hoist into position to pour material into a form. The metal framework for the hoist came loose and fell 8-10 feet onto the employee, striking his hand, arms, and shoulder.

Hospitalized Multiple upper extremities locations, n.e.c. Machine and appliance parts, n.e.c.

Castwell Products, LLC

An employee was "charging" a furnace with more metal stock. There was a reaction when the metal stock was placed into the molten metal in the furnace, and molten metal blasted off onto the employee. He suffered burns to his hands, torso, and legs.

Castwell Products, LLC

An employee was putting a finished mold (45-48 lbs.) onto a storage rack when he suffered a back injury.

Castwell Products, LLC

An employee was sweeping on the furnace deck when he fell backward into a pit that was 12 feet deep, injuring his back and requiring hospitalization.

Castwell Products, LLC

An employee suffered a partial amputation of the right thumb when his finger was caught between a metal table frame and a metal box that was raised by a forklift to be moved.

Castwell Products, LLC

An employee was grinding a chisel. When he placed the chisel on the work blade, the grinding wheel caught the chisel through the work rest and pulled his left thumb into the grinding wheel. His left thumb was partially amputated.

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Star Pipe Products LTD

An employee was using a crane. The hook slipped and a fitting fell onto a finger on the employee's left hand causing a fracture and laceration.

KP Building Products, Inc.

An employee was transporting an 800-pound die on a cart from the tool room. The employee was pulling the cart when it struck a metal plate on the floor. This caused the cart to tip forward and the die to slide off the cart. The die struck the employee's left foot and their second toe was amputated.

BJ'S WHOLESALE CLUB, INC.

An employee was using a forklift to load pallets of product on a trailer. He exited the forklift to adjust a pallet by hand. The pallet fell on him, resulting in an injury to the left leg.

International Steel and Counterweights LLC

An employee was lifting a 500-pound steel counterweight off a pallet using a magnetic hold jib crane. The counterweight detached from the crane and the employee sustained a left foot/toe fracture that required surgery.

Seneca Mechanical, LLC

An employee was using a pipe wrench to turn a 42-foot-long steel pipe on jack stands to weld the bottom portion. The pipe fell off the stands, striking the injured employee on his left shin. The employee sustained a left leg fracture at the shin area as well as a tibia fracture that required surgery.

Benton Foundry, Inc.

An employee was realigning two halves of a core box on a core-making machine. Pneumatic pressure released, causing the core box to close on the employee's right thumb. The thumb tip was amputated between the nail and the knuckle.

American Cast Iron Pipe Company

An employee was performing maintenance/electrical work inside a substation, and used a ladder to access the top of a panel box. The employee fell 8-9 feet from the top of the panel box to the ground. The employee was hospitalized with fractures to their ribs and a shoulder injury.

NIBCO INC.

An employee's hand was caught in a pinch point in the area of a conveyor for a flask running out of a foundry molding machine. The employee's ring finger was crushed and partially amputated at the base.

American Castings, LLC

An employee noticed a block was out of place under the weighted mold frame. The employee used another block to push the block out and replace it. When the block came out, the frame came down on his right ring and little fingers. The employee sustained a fracture and partial amputation to the ring fingertip.

OSCO Industries Inc.

An employee was using a fork truck to move a tub containing molten iron that had been drained from the cupula. The tub tipped over and the molten metal came in contact with water. This caused the molten iron to splash back and burn the employee's upper torso.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.