105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Packaging Corporation of America

Slip without fall, n.e.c. · Fractures and other injuries, n.e.c.

Federal OSHA recorded a severe workplace injury at Packaging Corporation of America, 4585 Industrial Road, JACKSON, ALABAMA 36545 on — Fractures and other injuries, n.e.c., affecting the hand(s), except finger(s).

An employee was stepping onto an angled piece of metal to reach/wash off the gravity table when he slipped, reached to catch himself, and his left hand contacted the drive head roll belt, resulting in lacerations to the top of his left hand and a boxer's fracture. He required surgery to repair tendon damage.

Hospitalized Hand(s), except finger(s) Animal and plant byproducts, n.e.c.

Packaging Corporation of America

An employee was picking up cardboard debris from the floor below the cardboard recycle conveyor. One of the cardboard bales weighing approximately 1200 pounds fell from the conveyor and struck the employee, resulting in bilateral rib fractures, fractured vertebrae, and a laceration.

PACKAGING CORPORATION OF AMERICA

An employee was closing a sulfuric acid line when sulfuric acid was released into the atmosphere and sprayed on their face, forearms, hip, back, and chest resulting in chemical burns.

Packaging Corporation of America

On January 12, 2024, an employee was splicing a new roll of paper into a preconditioner on a corrugated line when the paper broke and the their right hand was caught in a nip point, resulting in a burn to their hand and a fractured wrist.

Packaging Corporation of America

On October 20, 2023, an employee was clearing a jam when their hand contacted the labeler machine's infeed rollers causing amputations to multiple fingers.

Packaging Corporation of America

An employee was holding a single sheet down to gap the feed gate while the machine was running. When the roll grabbed the sheet, it pulled the employee's finger into the roll, resulting in amputation of the left little fingertip.

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Matalco

An employee was between the trough and casting pit, cleaning a filter box at the end of a cast. His right foot slipped off the lid of the cast pan and went into an opening where molten aluminum goes into a trough. The employee contacted molten aluminum and sustained third degree burns to his right leg, ankle, and foot.

Lewis Tree Service, Inc.

An employee was aloft in a tree cutting tree limbs. He was using a rope system and while repositioning, he slipped on moss that was on the tree bark and struck his knee awkwardly on the tree. The employee sustained a fractured kneecap and was hospitalized.

Santoprene Production Pensacola, LLC

An employee lost their balance and slipped. Their hand contacted a turning rotary valve and their middle fingertip was amputated.

FIVE GUYS

An employee was leaning against a fry station when his legs began to slip out from under him. He went to break his fall when his right arm entered the cooking oil. He suffered second- and third-degree burns to the arm.

SSA Atlantic Marine

An employee was unlashing (loosening chains) military vehicles on rail cars prior to offloading. As he stepped off the railcar and onto the ground, he twisted his left ankle in loose gravel alongside the rail track. He required surgery for a dislocated ankle.

Packaging Corporation of America

While closing the door of the recovery boiler personnel elevator, an employee's right hand was caught in the closing door and three metacarpal bones were fractured.

Appvion Papers

An employee was putting tools back on a tool rack in the tank farm area when the employee tripped on a drain hose and hit the ground, fracturing the left hip.

Georgia Pacific Brewton Mill

An employee was conducting maintenance, with several other employees, changing out a wire roller. The doctor blade holder was lifted up on one end of the machine, came loose and fell down on the employee's thumb, fracturing it.

Packaging Corporation of America

An employee was cleaning cake residue from an indirect contact cooler when he was exposed to 0.02 to 0.03 ppm of chlorine dioxide, aggravating his asthma.

Packaging Corporation of America

An employee was attempting to remove a stub of core at a core cutter when his hand went between the ejector and roller, and his middle finger became caught. His fingertip was pulled off between the equipment.

Sysco Gulf Coast, LLC

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Ampler Pizza II LLC

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

Birdsong Corporation

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

Pilgrims

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.