Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

ROCHELLE FOODS, LLC.

Caught in running equipment or machinery during maintenance, cleaning · Amputations

Federal OSHA recorded a severe workplace injury at ROCHELLE FOODS, LLC., 1001 S MAIN, ROCHELLE, ILLINOIS 61068 on — Amputations, affecting the fingertip(s).

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On February 1, 2020, a maintenance employee was cleaning the roller of a bacon transfer conveyor also known as the precook bacon machine. The employee was scraping a rotating roller with a 2x4 (approximately) scraper while working inside the Ready to Eat (RTE) room. While cleaning, the scraper slipped and the employee's left index fingertip was caught and amputated between the moving roller and a metal bar. The machine was not locked out/tagged out at the time of the incident.

Amputation Fingertip(s) Food and beverage processing machinery-specialized, n.e.c.

Rochelle Foods LLC

An employee was cleaning the smoke house. Due to pressure buildup the door opened forcefully, striking the employee. They sustained lacerations to the face as well as contusions all over their body.

Rochelle Foods LLC

While walking, an employee tripped on a pallet and fell breaking his lower left leg.

ROCHELLE FOODS, LLC.

An employee moving meat on a conveyor amputated her left middle finger.

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DGS Import, LLC

An employee was changing a saw blade when the saw machine activated. The employee's left ring and little fingers were amputated.

Millennium Mat Company

An employee was clearing a jam from the label cutting machine when their left middle finger was partially amputated.

Bauer Foundation Corp.

Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.

Guggisberg Cheese, Inc.

An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.

Alsco Inc.

An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Lakeside Foods

An employee was using a de-clipping machine to cut the metal clips off of sausage sticks. As the employee put a link of sausages into the machine, their hand slipped into the point of operation. A piston pinched the employee's left index finger, causing a partial amputation.

Smithfield Packaged Meats Corporation

An employee was operating a small tabletop grinder in a food safety quality assurance lab. She was stuffing meat down the grinder's chute when the grinder caught her right hand. Its auger caused an amputation to her middle finger and a partial amputation to her index finger.

Johnsonville, LLC

An employee was cleaning a part on a pedestal grinder. The employee's middle finger contacted the abrasive wheel, resulting in a partial amputation.

Cargill, Incorporated

A maintenance employee was removing an inspection plate from an industrial cooker. Hot liquid spilled onto him and burned his hands, arms, and torso area. He was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.